[A4] Clutch Woes - Round 3

Richard Andrews richard.j.andrews at gmail.com
Sun Jun 22 17:26:30 PDT 2008


I use the pressure bleeder in conjunction with standard bleeding techniques
on clutch systems.
10psi should be sufficient. pump up the reservoir, then pump the pedal with
the bleeder closed, then with an
assistant, open the bleeder, and have them SLOWLY press the pedal down.
when the beyond half way on the travel, close the bleeder. then pull the
pedal up and pump it several times before repeating the procedure above.

I would do this several times like 10x at least.

This should give you good results.

-richard

On Sun, Jun 22, 2008 at 6:46 PM, Richard Hurt <rnhurt at gmail.com> wrote:

> OK,
>
> I have my power bleeder built (yea!) and have given it a test run without
> much success (boo!).  I had a few small leaks which I've (hopefully) fixed
> and now I'm must waiting for the stuff to dry.  I do have a couple of
> questions about the procedure though.  I used 10PSI just for a test and the
> reservoir enlarged quite a bit under the pressure.  Is this normal?  What
> happens when you pump it up to the recommended 30PSI?  Will it hold!?
>  Also,
> I didn't get any fluid out of the slave at all.  I know its a low pressure
> but I thought I might see something come out.  Do I have to pump the pedal
> when pressure bleeding?
>
> Thanx!
>  Richard
> *
> Man, I don't want to blow up my reservoir...  That would suck!!!*
>
> On Thu, Jun 5, 2008 at 11:49 PM, richard valasek <rrv53 at comcast.net>
> wrote:
>
> > Richard: You definitely need to power bleed the system--nothing esle will
> > work--believe me I tried with ruined parts as a result.
> > Richard
> > 98 A$ 1.8tq
> >
> > ----- Original Message ----- From: "Richard Hurt" <rnhurt at gmail.com>
> > To: "Nicholas Stock" <nickstock at gmail.com>
> > Cc: "A4 Mailing List" <a4 at audifans.com>
> > Sent: Tuesday, June 03, 2008 7:30 PM
> > Subject: Re: [A4] Clutch Woes - Round 2
> >
> >
> >
> >  Thanks for the feedback.  I can confirm that there is no nipple on the
> >> master cylinder as I just replaced it and have the old one to reference.
> >> Bleeding from the slave nipple is what the Bentley recommends, however
> it
> >> says to use the Audi power bleeder pumped up to 32 psi and open the
> slave
> >> nipple and let 100cc of fluid out.  Almost all of my past vehicles have
> >> recommended the pressure bleeder but none of them has required it.  I
> have
> >> always been able to manual method it - until now.
> >>
> >> Thanx!
> >>  Richard
> >>
> >> On Tue, Jun 3, 2008 at 10:22 PM, Nicholas Stock <nickstock at gmail.com>
> >> wrote:
> >>
> >>  Richard, on my 2000 A4 1.8T, there was a nipple on the top of the
> gearbox
> >>> housing which I believe was the master cylinder bleed (I could be
> >>> wrong..but
> >>> fluid definitely came out under pressure, it's been a while!). I used a
> >>> motive power bleeder when doing my brakes and bled the clutch at the
> same
> >>> time (probably not that necessary..but I thought, what the hell...). I
> >>> purchased the motive power bleeder from ECS tuning, but I'm sure you
> can
> >>> find it elsewhere...hope this helps!
> >>> Does the Bentley not indicate where the clutch bleed is?
> >>>
> >>> Regards,
> >>>
> >>> Nick
> >>>
> >>> On Tue, Jun 3, 2008 at 7:11 PM, Richard Hurt <rnhurt at gmail.com> wrote:
> >>>
> >>>  OK, I just replaced both the master & slave clutch cylinders on my '98
> Q
> >>>> 30v
> >>>> and boy was it fun!  The master was by far the hardest and took a
> couple
> >>>> of
> >>>> hours.  The secret to my installation was to use the firewall
> seal/steel
> >>>> washer off of the old master.  The new seal was too big for me to get
> in
> >>>> properly.  I'm talking about the seal that goes around the main line
> >>>> against
> >>>> the firewall - it only keeps out the rain and drafts and should be
> fine
> >>>> to
> >>>> use the old one.  The slave was really not too bad at all.  I took off
> >>>> the
> >>>> drivers side front tire and had my Dad guide me in.
> >>>>
> >>>> Now for the big question: how the hell do you bleed the clutch
> >>>> system!?!?!
> >>>> We tried the old 2-man manual method but didn't get anywhere.  We also
> >>>> tried
> >>>> the tube in a mason jar method with about the same results.  I looked
> a
> >>>> little bit on-line and it seems like our cars (+ SAAB & Volvo) require
> a
> >>>> pressure bleeder.  You can't use a vacuum bleeder because it just
> sucks
> >>>> the
> >>>> juice out of the master cylinder and I know that the manual method
> >>>> doesn't
> >>>> work.  All we got were some light puffs of air coming out of the
> system
> >>>> but
> >>>> the pedal still drops right to the floor with no resistance at all.
> >>>>
> >>>> Can anybody point me in the right direction here?  Any recommendations
> >>>> on
> >>>> a
> >>>> pressure bleeder?  How about a DIY model?  The manual says it needs a
> >>>> pressure of 32 psi but that seems quite high to me.
> >>>>
> >>>> Thanx!
> >>>>  Richard
> >>>> _______________________________________________
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> >>>>
> >>>>
> >>>
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> >
> >
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