Rear E Brake Help??

Kneale Brownson knotnook at traverse.com
Fri Feb 8 20:21:28 EST 2002


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The emergency brake lever is held into the caliper housing by a small
peanut-shaped rod that fits between a concavity in the lever shaft and a
concavity in the bottom of the threaded rod on which the brake piston
rides.  To remove the E-brake lever, you need to remove the threaded rod
from inside the cylinder, which requires extracting an internal C-clip and
pulling out the rod.  That releases the peanut, which then allows for
sliding out the E-brake lever.  The chamber into which the E-brake lever
fits and the peanut-shaped rod are packed in a paste that looks like a very
thick petroleum jelly.  I can never remember whether it's 17, a lithium
grease, or 18, a lubricating paste, from this
image:  http://catalog.exist.ru/pic/parts/VAG10722.gif


At 06:22 PM 02/08/2002 -0600, Todd Young wrote:

>Great, does anyone know how to take apart the E-brake lever on a '93-'95
>90series?
>I've been in there a number of times and still haven't figured it out,
>although
>there is limited clearance to stick your head in there. I've resorted to
>lubing
>it every month and added some "aftermarket" external return springs.
>
>Fred Munro wrote:
>
> > Check out www.urs4.com/technical/repair/ebrake/ebrake.html for tips on how
> > to free up the ebrake levers without removing the caliper.
> > You'll also want to check the caliper guide pins - they may be seized.
> > Remove them, clean them up, and lube them. I find I have to do mine every
> > year to keep them working properly. I've found Superlube synthetic
> grease to
> > be the best pin lube of the different lubes I've tried over the years.
> >
> > HTH
> >
> > Fred Munro
> > '94 S4
> >
> > ----- Original Message -----
> > From: <BBBurban at aol.com>
> > To: <quattro at audifans.com>
> > Sent: Friday, February 08, 2002 2:18 AM
> > Subject: Rear E Brake Help??
> >
> > > Hi all,
> > >
> > >     Last night had the right rear caliper lock up in a parking lot on my
> > 1990
> > > 90 Quattro 20 valve.  A friend lived only a mile away max and figured I'd
> > be
> > > better off in his garage than out on the road in the dark so I drove on
> > over.
> > >  When I got there I didn't need to check to see which rear caliper was
> > locked
> > > up as the passenger side rear was glowing brighter than I ever
> imagined it
> > > could.  Now down to the brass tacks.
> > >
> > >     I checked the google search and not too much info on
> disassembling the
> > > lever on this caliper so my question is does anyone have any hints for
> > me??
> > > Bentley has nothing in it at all.  If I do get this apart what is the
> > > recommended lube for the shaft internally?  Hate to have to buy a new
> > caliper
> > > while I am out of a job so fixing this one is preferred.  Is there
> > anything
> > > else that I should be looking at while I am there?  Lastly I will be
> doing
> > > this without a backup car for parts fetching so what should I have handy?
> > >
> > >
> > > Thanks all....
> > >
> > > Hank 90q20v
>
>--
>Todd Young
>7079 Dawn Ave.
>Inver Grove Heights, MN 55076
>651-450-7725
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