disassembling type-44 rear calipers

Geraint Lloyd geraintlloyd_qc at yahoo.ca
Wed Apr 25 20:40:44 EDT 2007


I made a tool for removing the rod by grinding the threaded part out of
an old piston.

i just wind "my tool" down the threaded rod a way, put the calliper in
the vice, grab the tool with some vice grips and hit the grips with
something large and blunt.

works every time, but does of course require a dead calliper piston to
sacrifice to the greater good

Geraint

Ameer Antar wrote:
> Well, I was able to pull the snap ring out, but the threaded rod is still
stuck
> in there. I bought a new snap-ring plier with reversible/ removable heads.
The
> pliers were too wide to fit in the bore, but I used just the head and
squeezed
> them with regular old pliers. 
>  
> It looks like there is a plate above the rod that holds it in, almost like a
> freeze plug. I sprayed some WD-40 in there and tried rocking the rod out of
the
> bore, but no luck. I even installed the seals and piston and used air
pressure
> hoping the pressure would force it out along with the piston. Unfortunately,
> all it did was separate the piston from the inner threaded section that holds
> the spring.
>  
> Anyone actually done this before? What's the trick to taking out the center
> rod? Thanks.
>  
> -Ameer 
>
>
> -------------------- Original Message --------------------
> From: Kneale Brownson [knealeski at sbcglobal.net]
> To: Ameer Antar [antar at comcast.net], Quattro List [quattro at audifans.com]
> Date: 4/23/07 11:17:36 AM
> Subject: Re: disassembling type-44 rear calipers
>
>  http://20v.org/brakere.htm  Covers it.
>
> Ameer Antar wrote:Does anyone know how to take apart the rear brake calipers
> for a 5000? I need
> to take out the rubber seals before getting them coated, but the parking
brake
> mechanism doesn't seem to want to come out after taking the spring out.
There's
> a large snap-ring deep inside the piston bore; is this necessary to remove
the
> parking brake mechanism? Also what kind of tool could I use on that? The
> snap-ring pliers I have are to wide and short to reach all the way into the
> bore. I haven't been able to find a set of long nose snap-ring pliers. Any
> advice is much appreciated.
>
> -Ameer _______________________________________________
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