Fuel Pump stays on

Huw Powell audi at humanspeakers.com
Thu May 7 10:49:25 PDT 2015


Hi David,

Do everyone a favor and reply to the list, keeping the conversation in 
front of all eyes, ok?

Glad you got the FP sorted; good luck with the windows!

- Huw

On 5/7/2015 1:36 PM, David Vanden wrote:
> Got the fuel pump problem fixed.  The fuel pump circuit had died on the
> car so the mechanic had jumped the fuel system from the rear window
> defroster in the fuse box.  He did this a while ago and there were no
> problems.  But then it committed to staying on  When I changed the ECU I
> think I fixed the fuel pump circuit.  I think the problem was that the
> mechanic still had it jumped from the rear window defroster so it might
> have been getting overload.  Maybe that caused it to burn out.  I don't
> know why it kept staying on however as this happened before I did
> anything.  Anyway, removing the jumper and switching the ECU seems to
> have the fuel pump working correctly again.
>
> You are right there is no power window relay.  The parts shop had told
> me there was a power window relay when I first told them what the
> windows weren't doing.  I replaced it but it turned out to be the
> cooling fan or the horn relay or something.  But I was still thinking I
> had replaced the relay for the windows.
>
> However, the windows are still doing the same thing.  I don't know where
> the auxillary fuse relay panel is but I will sure look and try your advice.
>
> I may have more questions later.  Thanks.
>
> On Thu, May 7, 2015 at 12:15 PM, Huw Powell <audi at humanspeakers.com
> <mailto:audi at humanspeakers.com>> wrote:
>
>     OK, so it's 4kq week here on Audifans...
>
>     There's a lot of ground to cover on this one, so bear with me.
>
>     First, there is no "auxiliary" position for the ignition key.  It is
>     off, run, and start.
>
>     So I'll have to assume you mean the "run" position, the first place
>     the key turns to, and where it goes back to after releasing it from
>     the "start" position.
>
>     Now, in the run position, we want the fuel pump to run.  Otherwise
>     the engine won't.  But there is a safety feature built into the fuel
>     pump relay.  It has a coil signal input, and if that stops, it turns
>     off.
>
>     So unless you habitually leave the key in the run position for long
>     periods of time, your only "problem" is the loss of the safety feature.
>
>     Now this issue would point to the fuel pump relay, or a short
>     somewhere in the wiring that bypasses it somehow.
>
>     The ECU only does a couple of things on this car - it manages the
>     fuel mixture in response to the oxygen sensor output (and in
>     response to the engine temperature), richens it at wide open
>     throttle, and manages the idle via the ISV when the throttle is closed.
>
>     Did you replace the FPR with an exact new replacement?
>
>     Does the pump run with the relay removed?
>
>     As far as the old pump dying, I suspect the problem occurred the
>     other way around - the old pump might have been drawing too much
>     current and melted some insulation, causing a short that allows this
>     "pump always on when key is in run position" problem.
>
>     Now to the windows.
>
>     The ECU has nothing to do with them.
>
>     There is no power window relay on this car.
>
>     Power goes through the X relay (power on only when in run,
>     accessories are not on in start position) to the switches, and then
>     on to the rear switches and the window motors.  There are a couple
>     of circuit breakers, however (one for the windows, one for the roof,
>     IIRC)  They are little silver boxes about 1" x 3/4" x 1/2" in the
>     auxiliary fuse/relay panel in front of the driver's knees.  Try
>     swapping them, or even briefly replacing the window one with a heavy
>     wire and a 20A fuse.
>
>     Also, one or more of your window motors may just be drawing too much
>     current.
>
>     You need to obtain the Bentley shop manual for the car, although it
>     is possible a lot of the info in it is on the web by now.
>
>     Fixing electrical gremlins properly on this car can be very
>     expensive unless you can do it yourself, which requires schematics
>     and a strong understanding of how everything works.  However nice it
>     may be in some ways, its value is not much higher than scrap (the
>     demand for used parts has pretty much dried up).
>
>     Disclaimer: It's been a long time since I even saw a 4kq in person,
>     or at least a stock one.  It's also been a long time since I
>     memorized the electrical circuits in the car.
>
>     I hope this helps a bit.
>
>     - Huw
>
>     On 5/6/2015 9:39 PM, dvanden46 at gmail.com
>     <mailto:dvanden46 at gmail.com> wrote:
>
>         I have a 1987 Audi 4000 Quattro.  When I turn the key to the
>         auxillary position the fuel pump stays on.  It used to prime for
>         a few seconds and then shut itself off.  This is the second fuel
>         pump that has done this and it is new so the problem does not
>         rest with the pump.  I replaced the filter.   I also replaced
>         the fuel pump relay and the x contact relay to be sure they were
>         not the problem.  I also switched out the ECU to make sure that
>         was not it.  I have done this and still the fuel pump stays on
>         with the ignition key turned.  I think this is what caused the
>         old fuel pump to stop working.
>
>
>         Also, the power windows will only work for the first few moments
>         after I turn the ignition switch.  After that typically they
>         will not work.  Again I changed the ECU and the  power window
>         relay and still the same problem.  If anyone has any input I
>         would be glad to hear it.
>
>
>         David
>
>
>
>
>
>
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>
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