[s-cars] Big Reds making Sandy red in the face...

steve powers steve at thepowers.net
Sat Feb 21 19:35:03 EST 2004


I'll second what Mark says about truing. I've got the same setup
and went quite awhile without doing it. It only ever had a minute
wobble from new. The wobble got progressively worse over time. After
truing, it's gone. $40 well spent.

Steve Powers

>  -----Original Message-----
>  From: s-car-list-bounces+steve=thepowers.net at audifans.com 
>  [mailto:s-car-list-bounces+steve=thepowers.net at audifans.com] 
>  On Behalf Of Mark Strangways
>  Sent: Wednesday, February 11, 2004 4:02 PM
>  To: Sandy Sligh; s-car-list at audifans.com
>  Subject: Re: [s-cars] Big Reds making Sandy red in the face...
>  
>  
>  Also note, that truing is suggested once  the rotors get a 
>  few good initial heat sets in them. I tried and tried to 
>  trace a problem I had with my 996tt over 993 set-up, it was 
>  a very similar situation. A bit of vibration at very high 
>  speeds, and some pulsing in the pedal when braking... I 
>  turned out to be a bent rim believe it or not.
>  
>  But I tried the indexing and had them turned prior to making 
>  the discovery that my rims where bent.
>  
>  Mark S
>  ----- Original Message ----- 
>  From: "Mark Strangways" <strangconst at rogers.com>
>  To: "Sandy Sligh" <sdslig at yahoo.com>; <s-car-list at audifans.com>
>  Sent: Wednesday, February 11, 2004 6:48 PM
>  Subject: Re: [s-cars] Big Reds making Sandy red in the face...
>  
>  
>  > The rotor is designed to float on the hat.
>  > So, torque is a very important factor. So are the many 
>  small bolts and
>  funny
>  > looking nuts that allow you to reach torque but still 
>  allow the rotors 
>  > to float. I don't know if you used the new ones with the 
>  rotors you 
>  > bought, I assume you got your rotors complete with the 
>  Porsche hats 
>  > from the factory. I
>  would
>  > strongly suggest you don't re-use the old fasteners, use  
>  the new ones
>  that
>  > shipped with the rotors.
>  > Second, you will need to index the rotors on the hat. Try 
>  placing the
>  rotor
>  > on the hat 180 degrees from what it is now.
>  >
>  > There is a factory porches sheet that is on the bira site 
>  that gives 
>  > the proper torque values and sequences.
>  >
>  > Mark S
>  > ----- Original Message -----
>  > From: "Sandy Sligh" <sdslig at yahoo.com>
>  > To: <s-car-list at audifans.com>
>  > Sent: Wednesday, February 11, 2004 6:20 PM
>  > Subject: [s-cars] Big Reds making Sandy red in the face...
>  >
>  >
>  > > Ok, this email will be part Sandy's-an-idiot and Sandy's-a-newb. 
>  > > Whichever is worse, who knows.
>  > >
>  > > SO. The S4 fails tech inspection due to worn-out front rotors 
>  > > (993tt). No problem, I'll go pick up a new set and put them on 
>  > > myself. How hard could it be really.
>  > >
>  > > I get the rotors in my hot little hands, pull off the
>  > > old rotors which are cracked inside edge to outside
>  > > (nice work, Bruce!! Thats some hard drivin!)  Pop the
>  > > rotor hats out and install said rotor hats onto brand
>  > > new rotors. WHee!!! Going pretty good.
>  > >
>  > > A week or so later I develop two vibrations. One felt 
>  through the 
>  > > steering wheel (small amplitude) when cruising at 120kph 
>  and higher, 
>  > > the second(medium
>  > > amplitude) when lightly braking from 100kph and down
>  > > to about 40kph. This second one I feel much more in
>  > > the steering wheel and also through the brake pedal.
>  > > With the hands off the wheel and braking, the steering wheel 
>  > > noticably rocks back and forth rapidly, maybe 3/4" to 1" in each 
>  > > direction.
>  > >
>  > > "There is no WAY I've warped these rotors!", Sandy
>  > > cries.
>  > >
>  > > I pull them off, pull out the hats and clean up the
>  > > mating surfaces considerably, mostly scraping off what
>  > > I assume was built up pad material.  Reinstall the
>  > > rotors.. same deal, vibrations are unchanged. (BTW,
>  > > I've been very methodically about torquing my wheels 
>  correctly.  In 
>  > > a star pattern, first to 45ft-lbs and then to 90. )
>  > >
>  > > Off they come again and I notice outlines of the brake
>  > > pads imprinted on the new rotors.. AH HA! Stoptech's
>  > > brake FAQ tells me what that is! I remove those rotors
>  > > and reserve them for later scrubbing with garnet paper
>  > > per Stoptech's suggestions (hopefully a new set is not
>  > > in order. $$$$)  In the meantime, I reinstall the old rotors and 
>  > > plan on babying them until I either am ready to try the new set 
>  > > again or break down and buy another set.
>  > >
>  > > Well, low and behold, the old rotors are displaying
>  > > similar albeit slightly better symptoms.
>  > >
>  > > Questions:
>  > >
>  > > A) Do the sources of my vibrations reside elsewhere?
>  > >
>  > > B) Am I missing a crucial installation step, i.e. a 
>  specific torque 
>  > > pattern on the rotor hat bolts? (I devised a type of 
>  star pattern 
>  > > and just cranked them down till they all felt equally tight)
>  > >
>  > > C) Do I need to go back over the mating surfaces again
>  > > and damn well make sure they are clean and flat?
>  > >
>  > > D) Maybe because I didnt' change the pads at the same
>  > > time? (why would this affect running the old rotors..
>  > > )
>  > >
>  > > E) Something else entirely?
>  > >
>  > > Please, anyone with BTDTs or suggestions unleash them
>  > > upon me.  I've spent more than a few nights in my
>  > > parking garage pulling wheels, pulling calipers,
>  > > pulling rotors, cleanings, tightening, reinstalling,
>  > > wash, rinse, repeat. Help make me smarter and the ride
>  > > out the the shop.
>  > >
>  > >
>  > > Thanks in advance
>  > >
>  > >
>  > > Sandy
>  > >
>  > > __________________________________
>  > > Do you Yahoo!?
>  > > Yahoo! Finance: Get your refund fast by filing online. 
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