[s-cars] Installing New Coil

James Murray (QB/EMC) james.murray at ericsson.com
Mon Sep 6 12:59:01 EDT 2004


Igor, what size fuse did you use? Good idea!

Alternatly you can use butt connectors and slip shink tubing over them, it will do just as nice a job as the harder to find expensive watertight crimp connectors.

/Jamu.

-----Original Message-----
From: s-car-list-bounces at audifans.com
[mailto:s-car-list-bounces at audifans.com]On Behalf Of Igor Kessel
Sent: Monday, September 06, 2004 12:52 PM
To: Gregory Wolters
Cc: S-CAR-List
Subject: Re: [s-cars] Installing New Coil


Gregory Wolters wrote:

> Hi All,
> 
> Thanks to the group and Scott's web site, I have
> determined that I need to install a new #1 coil.  It
> came today and it comes with 2 long wires.  Do I need
> to run these all the way to the connectors at the fire
> wall or can I simply solder a splice together to the
> existing wiring (much easier, I think).  Will a solder
> joint compromise the coil's performance?  I was
> thinking about splicing a few inches after the wires
> come out on the metal cover.
> 
> Also, I've figured out taking apart the connections at
> the firewall, but how the heck do you remove the wire
> and connector from the purple plastic thing?  I tried
> sliding a very small screwdriver in from the lower
> front of the connection.  This seemed to work once
> yesterday but I can't get it to work today.
> 
> TIA!
> 
> Greg
> 94 S4
> Nevada City, CA
> _______________________________________________
> S-CAR-List mailing list
> S-CAR-List at audifans.com
> http://www.audifans.com/mailman/listinfo/s-car-list
> 

Greg,
I have spliced a new coil in on Stefan's Avant after one of the coils had shorted 
to ground. I did not bother to reroute the whole length of wire. Just make sure 
that you use watertight crimp connectors. They are expensive at about a $1/pair 
but are well worth the expense. After crimping you'll need to melt the glue inside 
them with a cigarette lighter.

As a precaution I later cut all 5 of my coils and spliced individual fuses in 
series. This would allow me to disable a particular injector for a particular 
cylinder should its coil become shorted to ground thus avoiding the need to 
flatbed the car home.

-- 
Igor Kessel

Please follow this link to learn how YOU can help the little victims
of the Beslan school tragedy: http://home.comcast.net/~KBATPO/

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