[s-cars] Bilsteins and oil in the strut tower

George Verbryck georgeverbryck at yahoo.com
Wed Mar 12 19:39:41 PDT 2008


JFYI Bilstein specifically recommends against , or warns to make sure any oil in the strut tube is removed before installation. I believe it is the general rule for all gas charged shocks as opposed to the oil filled shocks which come stock. The oil for the stock shocks is to aid in cooling. Best Regards George

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Today's Topics:

   1. Re:  Odd suspension behavior (Mtgadbois at aol.com)
   2. Re:  Odd suspension behavior (yo-cello at comcast.net)
   3. Re:  Odd suspension behavior (David Kase)
   4. Re:  Odd suspension behavior (matt ludwig.)
   5. Re:  Odd suspension behaviour (K Hayes)
   6. Re:  Odd suspension behaviour (yo-cello at comcast.net)


----------------------------------------------------------------------

Message: 1
Date: Wed, 12 Mar 2008 15:24:27 EDT
From: Mtgadbois at aol.com
Subject: Re: [s-cars] Odd suspension behavior
To: alabonite at gmail.com
Cc: s-car-list at audifans.com
Message-ID: 
Content-Type: text/plain; charset="US-ASCII"

Hi,
 
I did mine with tape years ago and no noise so far.  FWIW, I recall  that 
Koni recommended (30 years ago)filling up the air space in the strut  with oil.  
Their reasoning was that the oil would facilitate shock  cooling.  I would 
think it would also help keep water out of the  strut. 
 
mark near Chicago

Date: Wed, 12 Mar 2008 10:55:49 -0700
From: "Alvin Labonite"  
Subject: Re: [s-cars] Odd suspension  behavior
To: stott at gwi.net
Cc:  s-car-list at audifans.com
Message-ID:
<906bff800803121055uc6586bbm71d5457ccf96e97a at mail.gmail.com>
Content-Type:  text/plain; charset=ISO-8859-1

What I did with mine was I wrapped the  bottom of the Bisltein insert tube
with duct tape  jsut enough to make  it a tight fit to the housing to lessen
the play and vibration down there. So  far it is quite.

On Wed, Mar 12, 2008 at 10:38 AM, Stott Hare   wrote:

> My front Bilstein inserts would ingest  enough water/leak enough oil
> whatever
> into the strut housing  each winter that they would freeze up, giving teeth
> jarring pothole  impacts until the fluid in the strut melted/slushed up.
>
> After my  second annual warranty swap and complaining to Bilstein tech,
>  they
> suggested drilling a small hole in the bottom of the strut housing  to
> allow
> any ingested/leaked fluids to drain out.  When I  removed the dead inserts
> to
> return for warranty, I did have a  significant amount of fluid pour out of
> the strut  housing.
>
> Not sure if yours is a similar issue, and it happening  when warm not cold
> doesn't seem to jive, but another data point for you  to consider.  Failing
> upper strut bearing?
>
>  YMMV,
> Stott
>
> -----Original Message-----
> From:  s-car-list-bounces at audifans.com
> [mailto:s-car-list-bounces at audifans.com]  On Behalf Of yo-cello at comcast.net
> Sent: Wednesday, March 12, 2008 12:10  PM
> To: s-car-list at audifans.com
> Subject: [s-cars] Odd suspension  behaviour
>
> Well, the pot holes are exceptionally bad this year in  northern VT.   As a
> result I'm experiencing some pretty  jarring behaviour with my front
> suspension.
>
> The victim,  a 95.5 S6 avant, does have Bilstein Sports and H&R springs.
> Stiff  enough to begin with.
>
> What I'm experiencing is a clunk in the LF  suspension. It can be heard,
> but
> also felt through the dead  pedal. Not only going over rough spots on the
> road, but also when  turning.  Pulled the car into the garage and
> everything
>  appears to be in good shape, and tight.  Control arm bushings and  ball
> joints look good.  The last time I experienced this, it was  the the strut
> cap that attaches strut insert to the strut itself had  come loose (the one
> that's supplied with the bilsteins).  Not the  case here, it's good and
> tight. Next thought was the snapped spring  issue I've been reading about
> with the H&R's.  They're fine  too.
>
> Now here's the weird thing.  It was around 40 degrees  when I first
> experienced this.  Monday and yesterday it was  significantly colder
> (between
> 0-20 degrees), and the car rides  fine!  Now again this morning at 30
> degrees
> it's  back.  WTF?  Any ideas - could this be a bad shock and would  the
> failure be temperature sensitive?
>
> Any insight would  be appreciated!
>
> Paul
> 95.5 S6A
> 99  A6A




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------------------------------

Message: 2
Date: Wed, 12 Mar 2008 19:45:15 +0000
From: yo-cello at comcast.net
Subject: Re: [s-cars] Odd suspension behavior
To: "Alvin Labonite" , stott at gwi.net
Cc: s-car-list at audifans.com
Message-ID:
 <031220081945.24119.47D832CB0006146F00005E3722155786740104040A0CD30197 at comcast.net>
 
Content-Type: text/plain

Alvin,
Based on the movement I"m seeing in the strut it's worth taking a look.  Others have suggested similar things.  It appears I'll have to pull the strut insert anyway.

Thanks,
Paul

-------------- Original message -------------- 
From: "Alvin Labonite"  
What I did with mine was I wrapped the bottom of the Bisltein insert tube with duct tape  jsut enough to make it a tight fit to the housing to lessen the play and vibration down there. So far it is quite.


On Wed, Mar 12, 2008 at 10:38 AM, Stott Hare  wrote:

My front Bilstein inserts would ingest enough water/leak enough oil whatever
into the strut housing each winter that they would freeze up, giving teeth
jarring pothole impacts until the fluid in the strut melted/slushed up.

After my second annual warranty swap and complaining to Bilstein tech, they
suggested drilling a small hole in the bottom of the strut housing to allow
any ingested/leaked fluids to drain out.  When I removed the dead inserts to
return for warranty, I did have a significant amount of fluid pour out of
the strut housing.

Not sure if yours is a similar issue, and it happening when warm not cold
doesn't seem to jive, but another data point for you to consider.  Failing
upper strut bearing?

YMMV,
Stott

-----Original Message-----
From: s-car-list-bounces at audifans.com
[mailto:s-car-list-bounces at audifans.com] On Behalf Of yo-cello at comcast.net
Sent: Wednesday, March 12, 2008 12:10 PM
To: s-car-list at audifans.com
Subject: [s-cars] Odd suspension behaviour

Well, the pot holes are exceptionally bad this year in northern VT.   As a
result I'm experiencing some pretty jarring behaviour with my front
suspension.

The victim, a 95.5 S6 avant, does have Bilstein Sports and H&R springs.
Stiff enough to begin with.

What I'm experiencing is a clunk in the LF suspension. It can be heard, but
also felt through the dead pedal. Not only going over rough spots on the
road, but also when turning.  Pulled the car into the garage and everything
appears to be in good shape, and tight.  Control arm bushings and ball
joints look good.  The last time I experienced this, it was the the strut
cap that attaches strut insert to the strut itself had come loose (the one
that's supplied with the bilsteins).  Not the case here, it's good and
tight. Next thought was the snapped spring issue I've been reading about
with the H&R's.  They're fine too.

Now here's the weird thing.  It was around 40 degrees when I first
experienced this.  Monday and yesterday it was significantly colder (between
0-20 degrees), and the car rides fine!  Now again this morning at 30 degrees
it's back.  WTF?  Any ideas - could this be a bad shock and would the
failure be temperature sensitive?

Any insight would be appreciated!

Paul
95.5 S6A
99 A6A
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------------------------------

Message: 3
Date: Wed, 12 Mar 2008 15:50:33 -0500
From: David Kase 
Subject: Re: [s-cars] Odd suspension behavior
To: Mtgadbois at aol.com
Cc: s-car-list at audifans.com
Message-ID: <47D84219.7080900 at pdqlocks.com>
Content-Type: text/plain; charset=ISO-8859-1; format=flowed

Some companies recommend filling the void with anti-freeze.  I always 
use motor oil. 

David Kase



Mtgadbois at aol.com wrote:
> Hi,
>  
> I did mine with tape years ago and no noise so far.  FWIW, I recall  that 
> Koni recommended (30 years ago)filling up the air space in the strut  with oil.  
> Their reasoning was that the oil would facilitate shock  cooling.  I would 
> think it would also help keep water out of the  strut. 
>  
> mark near Chicago
>
> Date: Wed, 12 Mar 2008 10:55:49 -0700
> From: "Alvin Labonite"  
> Subject: Re: [s-cars] Odd suspension  behavior
> To: stott at gwi.net
> Cc:  s-car-list at audifans.com
> Message-ID:
> <906bff800803121055uc6586bbm71d5457ccf96e97a at mail.gmail.com>
> Content-Type:  text/plain; charset=ISO-8859-1
>
> What I did with mine was I wrapped the  bottom of the Bisltein insert tube
> with duct tape  jsut enough to make  it a tight fit to the housing to lessen
> the play and vibration down there. So  far it is quite.
>
> On Wed, Mar 12, 2008 at 10:38 AM, Stott Hare   wrote:
>
>   
>> My front Bilstein inserts would ingest  enough water/leak enough oil
>> whatever
>> into the strut housing  each winter that they would freeze up, giving teeth
>> jarring pothole  impacts until the fluid in the strut melted/slushed up.
>>
>> After my  second annual warranty swap and complaining to Bilstein tech,
>>  they
>> suggested drilling a small hole in the bottom of the strut housing  to
>> allow
>> any ingested/leaked fluids to drain out.  When I  removed the dead inserts
>> to
>> return for warranty, I did have a  significant amount of fluid pour out of
>> the strut  housing.
>>
>> Not sure if yours is a similar issue, and it happening  when warm not cold
>> doesn't seem to jive, but another data point for you  to consider.  Failing
>> upper strut bearing?
>>
>>  YMMV,
>> Stott
>>
>> -----Original Message-----
>> From:  s-car-list-bounces at audifans.com
>> [mailto:s-car-list-bounces at audifans.com]  On Behalf Of yo-cello at comcast.net
>> Sent: Wednesday, March 12, 2008 12:10  PM
>> To: s-car-list at audifans.com
>> Subject: [s-cars] Odd suspension  behaviour
>>
>> Well, the pot holes are exceptionally bad this year in  northern VT.   As a
>> result I'm experiencing some pretty  jarring behaviour with my front
>> suspension.
>>
>> The victim,  a 95.5 S6 avant, does have Bilstein Sports and H&R springs.
>> Stiff  enough to begin with.
>>
>> What I'm experiencing is a clunk in the LF  suspension. It can be heard,
>> but
>> also felt through the dead  pedal. Not only going over rough spots on the
>> road, but also when  turning.  Pulled the car into the garage and
>> everything
>>  appears to be in good shape, and tight.  Control arm bushings and  ball
>> joints look good.  The last time I experienced this, it was  the the strut
>> cap that attaches strut insert to the strut itself had  come loose (the one
>> that's supplied with the bilsteins).  Not the  case here, it's good and
>> tight. Next thought was the snapped spring  issue I've been reading about
>> with the H&R's.  They're fine  too.
>>
>> Now here's the weird thing.  It was around 40 degrees  when I first
>> experienced this.  Monday and yesterday it was  significantly colder
>> (between
>> 0-20 degrees), and the car rides  fine!  Now again this morning at 30
>> degrees
>> it's  back.  WTF?  Any ideas - could this be a bad shock and would  the
>> failure be temperature sensitive?
>>
>> Any insight would  be appreciated!
>>
>> Paul
>> 95.5 S6A
>> 99  A6A
>>     
>
>
>
>
> **************It's Tax Time! Get tips, forms, and advice on AOL Money & 
> Finance.      (http://money.aol.com/tax?NCID=aolprf00030000000001)
> _______________________________________________
> S-CAR-List mailing list
> S-CAR-List at audifans.com
> http://www.audifans.com/mailman/listinfo/s-car-list
>   


------------------------------

Message: 4
Date: Wed, 12 Mar 2008 20:45:09 -0400
From: "matt ludwig." 
Subject: Re: [s-cars] Odd suspension behavior
To: David Kase 
Cc: "Mtgadbois at aol.com" , //Scar list //Scar
 
Message-ID: <6F92A5B3-088E-4E52-8E53-E49B430FC3BE at gmail.com>
Content-Type: text/plain; charset=US-ASCII; format=flowed; delsp=yes

It makes you wonder why there is a 'void' to begin with, eh?

For the record, I have the same issue going on and hve, for over a  
year....

Sincerely,


matt ludwig.



On Mar 12, 2008, at 4:50 PM, David Kase  wrote:

> Some companies recommend filling the void with anti-freeze.  I always
> use motor oil.
>
> David Kase
>
>
>
> Mtgadbois at aol.com wrote:
>> Hi,
>>
>> I did mine with tape years ago and no noise so far.  FWIW, I  
>> recall  that
>> Koni recommended (30 years ago)filling up the air space in the  
>> strut  with oil.
>> Their reasoning was that the oil would facilitate shock  cooling.   
>> I would
>> think it would also help keep water out of the  strut.
>>
>> mark near Chicago
>>
>> Date: Wed, 12 Mar 2008 10:55:49 -0700
>> From: "Alvin Labonite"  
>> Subject: Re: [s-cars] Odd suspension  behavior
>> To: stott at gwi.net
>> Cc:  s-car-list at audifans.com
>> Message-ID:
>> <906bff800803121055uc6586bbm71d5457ccf96e97a at mail.gmail.com>
>> Content-Type:  text/plain; charset=ISO-8859-1
>>
>> What I did with mine was I wrapped the  bottom of the Bisltein  
>> insert tube
>> with duct tape  jsut enough to make  it a tight fit to the housing  
>> to lessen
>> the play and vibration down there. So  far it is quite.
>>
>> On Wed, Mar 12, 2008 at 10:38 AM, Stott Hare   wrote:
>>
>>
>>> My front Bilstein inserts would ingest  enough water/leak enough oil
>>> whatever
>>> into the strut housing  each winter that they would freeze up,  
>>> giving teeth
>>> jarring pothole  impacts until the fluid in the strut melted/ 
>>> slushed up.
>>>
>>> After my  second annual warranty swap and complaining to Bilstein  
>>> tech,
>>> they
>>> suggested drilling a small hole in the bottom of the strut  
>>> housing  to
>>> allow
>>> any ingested/leaked fluids to drain out.  When I  removed the dead  
>>> inserts
>>> to
>>> return for warranty, I did have a  significant amount of fluid  
>>> pour out of
>>> the strut  housing.
>>>
>>> Not sure if yours is a similar issue, and it happening  when warm  
>>> not cold
>>> doesn't seem to jive, but another data point for you  to  
>>> consider.  Failing
>>> upper strut bearing?
>>>
>>> YMMV,
>>> Stott
>>>
>>> -----Original Message-----
>>> From:  s-car-list-bounces at audifans.com
>>> [mailto:s-car-list-bounces at audifans.com]  On Behalf Of yo-cello at comcast.net
>>> Sent: Wednesday, March 12, 2008 12:10  PM
>>> To: s-car-list at audifans.com
>>> Subject: [s-cars] Odd suspension  behaviour
>>>
>>> Well, the pot holes are exceptionally bad this year in  northern  
>>> VT.   As a
>>> result I'm experiencing some pretty  jarring behaviour with my front
>>> suspension.
>>>
>>> The victim,  a 95.5 S6 avant, does have Bilstein Sports and H&R  
>>> springs.
>>> Stiff  enough to begin with.
>>>
>>> What I'm experiencing is a clunk in the LF  suspension. It can be  
>>> heard,
>>> but
>>> also felt through the dead  pedal. Not only going over rough spots  
>>> on the
>>> road, but also when  turning.  Pulled the car into the garage and
>>> everything
>>> appears to be in good shape, and tight.  Control arm bushings and   
>>> ball
>>> joints look good.  The last time I experienced this, it was  the  
>>> the strut
>>> cap that attaches strut insert to the strut itself had  come loose  
>>> (the one
>>> that's supplied with the bilsteins).  Not the  case here, it's  
>>> good and
>>> tight. Next thought was the snapped spring  issue I've been  
>>> reading about
>>> with the H&R's.  They're fine  too.
>>>
>>> Now here's the weird thing.  It was around 40 degrees  when I first
>>> experienced this.  Monday and yesterday it was  significantly colder
>>> (between
>>> 0-20 degrees), and the car rides  fine!  Now again this morning at  
>>> 30
>>> degrees
>>> it's  back.  WTF?  Any ideas - could this be a bad shock and  
>>> would  the
>>> failure be temperature sensitive?
>>>
>>> Any insight would  be appreciated!
>>>
>>> Paul
>>> 95.5 S6A
>>> 99  A6A
>>>
>>
>>
>>
>>
>> **************It's Tax Time! Get tips, forms, and advice on AOL  
>> Money &
>> Finance.      (http://money.aol.com/tax?NCID=aolprf00030000000001)
>> _______________________________________________
>> S-CAR-List mailing list
>> S-CAR-List at audifans.com
>> http://www.audifans.com/mailman/listinfo/s-car-list
>>
> _______________________________________________
> S-CAR-List mailing list
> S-CAR-List at audifans.com
> http://www.audifans.com/mailman/listinfo/s-car-list


------------------------------

Message: 5
Date: Wed, 12 Mar 2008 19:05:31 -0600
From: K Hayes 
Subject: Re: [s-cars] Odd suspension behaviour
To: yo-cello at comcast.net
Cc: s-car-list at audifans.com
Message-ID: <20ACCDD5-C3E4-4D91-AE7E-3C7462E41D24 at mac.com>
Content-Type: text/plain; charset=US-ASCII; delsp=yes; format=flowed

So I had a really unusual failure with my bilsteins on my 97S6.  They  
were stock, not the sports, but I had clunking that I could not  
trace.  The front end seemed tight and normal.  Then on a nice warm  
day in November just before I was planning to take a long turkey day  
trip I hit a normal bump in the road that lightened up the front end  
a bit and the front strut broke.  The top bolt that comes up through  
the front strut tower sheered off leaving the nut and some of that  
bolt under the dust cap.  It was my front left that was the problem  
and when it let go it pulled me violently into oncoming traffic on a  
two lane road.  I managed to get the car right by turning the  
steering wheel 90 degrees to the right.  Thankfully, no one was hurt,  
but I am leery of clunking and bilsteins now.  What I don't know is  
if the shaft had already sheered off and the bump moved the strut  
enough for the rest to happen.

I know this is an unusual failure, but it's possible.

Kenny Hayes
Fort Collins, CO


On Mar 12, 2008, at 10:10 AM, yo-cello at comcast.net wrote:

> Well, the pot holes are exceptionally bad this year in northern  
> VT.   As a result I'm experiencing some pretty jarring behaviour  
> with my front suspension.
>
> The victim, a 95.5 S6 avant, does have Bilstein Sports and H&R  
> springs.  Stiff enough to begin with.
>
> What I'm experiencing is a clunk in the LF suspension. It can be  
> heard, but also felt through the dead pedal. Not only going over  
> rough spots on the road, but also when turning.  Pulled the car  
> into the garage and everything appears to be in good shape, and  
> tight.  Control arm bushings and ball joints look good.  The last  
> time I experienced this, it was the the strut cap that attaches  
> strut insert to the strut itself had come loose (the one that's  
> supplied with the bilsteins).  Not the case here, it's good and  
> tight. Next thought was the snapped spring issue I've been reading  
> about with the H&R's.  They're fine too.
>
> Now here's the weird thing.  It was around 40 degrees when I first  
> experienced this.  Monday and yesterday it was significantly colder  
> (between 0-20 degrees), and the car rides fine!  Now again this  
> morning at 30 degrees it's back.  WTF?  Any ideas - could this be a  
> bad shock and would the failure be temperature sensitive?
>
> Any insight would be appreciated!
>
> Paul
> 95.5 S6A
> 99 A6A
> _______________________________________________
> S-CAR-List mailing list
> S-CAR-List at audifans.com
> http://www.audifans.com/mailman/listinfo/s-car-list



------------------------------

Message: 6
Date: Thu, 13 Mar 2008 01:12:53 +0000
From: yo-cello at comcast.net
Subject: Re: [s-cars] Odd suspension behaviour
To: K Hayes 
Cc: s-car-list at audifans.com
Message-ID:
 <031320080112.28645.47D87F9500014DD100006FE522155751140104040A0CD30197 at comcast.net>
 
Content-Type: text/plain


=== message truncated ===

       
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