[s-cars] RS2 Turbo studs

Tom Green trgreen at comcast.net
Fri Sep 24 10:13:18 PDT 2010


Jared,

As I wrote earlier today, the studs for the manifold to downpipe and  
manifold to head are 8mm and the studs in/out of  the turbo are 10mm.   
None of these
fasteners are inexpensive.

The N 903 690 01 turbo outlet nuts (3) are $2.82 ea. The additional  
nut for the 15mm wrench is N 900 730 01 (1) at $3.96.  The inlet nuts  
046 145 749 (4) are $2.82 ea.  The manifold to head nuts for the 8mm  
studs N 902 002 01 at $1.94 ea.  You can't use ordinary lock nuts  
because they lock with nylon that will soon melt.  The exhaust  
manifold to head nuts were very cheap until these replacements came  
along that have a shoulder on the nut.  It supposedly had something to  
do with preventing manifold cracks.  Since they use those wide washers  
also, I don't see how.  You may have found on the manifold that you  
can't get the washers on the 4 shortened studs and still have enough  
stud to fasten the manifold.

Those were recent prices at genuinevwaudiparts.com.

If you have seen other turbo nuts  they may be suitable substitutes.

Tom '95 S6
          '95.5 S6 avant
Knoxville, TN

On Sep 24, 2010, at 8:30 AM, Jared Robinson wrote:

> Also, are they the same size nuts for everything (turbo to manifold,  
> turbo to downpipe, wastegate to downpipe)?
>
>
> On Fri, Sep 24, 2010 at 8:29 AM, Jared Robinson  
> <chapel976 at gmail.com> wrote:
> So, I got all the gaskets I need.
> I wanted to get a handful of nuts though. What size are they?
> 10mm lock nuts?
> ECS wants like $5/nut... I think I've seen these for about 50c each  
> at BMW or VW...
>
>
> On Tue, Sep 21, 2010 at 3:09 PM, Jared Robinson  
> <chapel976 at gmail.com> wrote:
> excellent. Thank you that's all I needed to know.
>
>
> On Tue, Sep 21, 2010 at 2:08 PM, Tom Green <trgreen at comcast.net>  
> wrote:
> The shorter studs involved in the RS2 turbo installation are the  
> four interior studs on the RS2 exhaust manifold.  If you mate the  
> manifold to the head with the old studs still in place it will be  
> obvious which studs are involved because there is no way to put a  
> nut on those four studs.  (You still need to install them first.)   
> The studs for the turbo itself do not need modification.
>
> Tom '95 S6
>          '95.5 S6 avant
> Knoxville, TN
>
> On Tuesday September 21 2010, at 11:23 AM, Jared Robinson <chapel976 at gmail.com 
> > wrote:
>
>> I've heard something about shorter studs involved in the RS2 turbo?
>> which studs are these?
>> The ones from the manifold>turbo or the ones from the Turbo>downpipe
>> and if that's the case, what's the size of them?
>> -- 
>> Jared Robinson

>
>
>






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