[urq] Sunroof not sealing

urq urq at pacbell.net
Tue May 2 23:17:23 EDT 2006


... confirmed that the screws that hold the crank mechanism come down from 
the top, not underneath.  It is all pretty apparent when you remove the 
sunroof panel.

Steve B
San Jose, CA (USA)


> ... calling on some seriously old brain cells here ... so caveat reader
> ... :-)
>
> I remember having issues with this many moons ago ... ISTR the drive
> gear in the crank mechanism was worn and did not engage the drive cables
> reliably.  I removed the crank mechanism ... held in place by a couple
> screws inside the car.  I have a very hazy recollection that there's a
> TSB on this issue.  I do remember seeing that the drive gear on the
> crank handle was worn ... at that time new gears were available ... but
> for a price of $15, which to me was unacceptable at the time.  I'm
> pretty sure I tried installing the gear "upside down" but I don't
> remember that this was the solution to the problem.  What is standing
> out for me as the real problem was that the threads in the pot metal
> bracket which holds the crank handle were worn and the crank mechanism
> wasn't being held in the proper place to engage the drive cables.  I
> remember that the factory screws engaged holes that had maybe a couple
> threads, but there were other holes in the crank/sunroof assembly which
> had more threads ... and there were access holes to allow different
> screws to be used.
>
> So ... after all this ... I'm pretty sure what I did was to use
> different screws in those other holes ... which allowed me to cinch the
> crank assembly tighter against the sunroof.  I'll look at the car
> tonight to refresh those worn brain cells ... and if there is anything
> further that comes to mind I'll post that up ...
>
> Personally, I'd refrain from lubricating the drive cables in any way ...
>
>
> Steve B
> San Jose, CA (USA)



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