[Vwdiesel] Ways of cooling an AAZ

[Bryan Belman]

Real quick, this is standard oil cooler you show in the link, nothing  special 
to VW diesels

This is not an external oil cooler sandwhich plate adapter to channel Oil away 
from the oil filter flange and to an oil cooler and back.

Engine coolant should be running through this at ALL times, this is the ONLY 
thing the will stabilize the temp of your oil.  So, if you do not have coolant 
lines running to this you will have an issue with hot motor, I have never seen a 
vw diesel running without coolant running though this, but I am sure they could 
run, they are just going to run hot.

there are lots of links you will find on the net to show how this should be 
plumbed in.  I am guessing you are going to have to make changes to the hoses 
installed on your motor because if they were stock hoses, you would have 2 hoses 
with plugs in them as they would have no place to go if not connected to the 
stock oil cooler.

please take some pics of your engine so we can see what is going on, take pics 
of the coolant hoses if you can.
 Bryan Belman, Pt. Pleasant, NJ
04 Jetta Wagon TDI PD, 100hp, 5sp -- running :<)
92 Jetta 1.6 Eco-Turbo Diesel, 5sp -- running :<)
82 Diesel Westy 1.9NA -- running :<)
70 Type 1 stock Beetle -- Running :-) 




________________________________
From: Pablo Moretti <pmoretti at gmail.com>
To: Bryan Belman <dieselwesty at yahoo.com>
Cc: vwdiesel at vwfans.com
Sent: Tue, September 28, 2010 2:55:35 PM
Subject: Re: [Vwdiesel] Ways of cooling an AAZ

Thanks Bryan, but I have one of these : 

http://www.autopartswarehouse.com/popup/?type=more&image=aHR0cDovL3d3dy5hdXRvcGFydHN3YXJlaG91c2UuY29tL2ltYWdlcy9wcm9kdWN0X2ltYWdlcy9pbWFnZXMvV09STERQQUMvVzAxMzMxNjE3OTM1QkVILkpQRw==&title=QmVociBPaWwgQ29vbGVy&text=


So I´ll need to add water :)


On Tue, Sep 28, 2010 at 3:38 PM, Bryan Belman <dieselwesty at yahoo.com> wrote:

2 inches is good, 2.5 inches is better.
>do you have an oil temp guage?
>Where do you have the sensor located?
>
>Remember, after hooking up your oil cooler, you will most likely need to add
>1/2 liter of oil as it takes some of you oil capacity away.
>
>I also purchased a 180 degree F. oil flow valve, that only allows the oil to
>flow to the oil cooler when the oil heats up, allowing the engine to heat up as
>quickly as possible.  If you feel you motor is not heating up fast enough, I
>will be glad to send you the link on where I got this device from E-bay.
>keep us posted.
>
> Bryan Belman, Pt. Pleasant, NJ
>04 Jetta Wagon TDI PD, 100hp, 5sp -- running :<)
>92 Jetta 1.6 Eco-Turbo Diesel, 5sp -- running :<)
>82 Diesel Westy 1.9NA -- running :<)
>70 Type 1 stock Beetle -- Running :-)
>
>
>
>
>________________________________
>From: Pablo Moretti <pmoretti at gmail.com>
>To: Doyt W. Echelberger <doyt at buckeye-express.com>
>Cc: vwdiesel at vwfans.com
>Sent: Tue, September 28, 2010 2:31:06 PM
>Subject: Re: [Vwdiesel] Ways of cooling an AAZ
>
>
>Thanks Doyt,
>
>As an update, I found that exhaust was a bit too thin, so I took it to the
>expert, he told me that the turbo has a blocked valve, so the turbo is been
>done at this time, and then we´ll have to change part of the exhaust.
>Meanwhile I´ll connect the oil cooler, using the already installed sandwich.
>I´ll take a look in the intake as you suggested.
>
>Does anyone have any suggestion of which type/size of exhaust to use? I was
>thinking about 2".
>
>
>Thanks,
>Pablo
>
>On Mon, Sep 27, 2010 at 12:14 PM, Doyt W. Echelberger <
>doyt at buckeye-express.com> wrote:
>
>> Just an after thought to my recent long post on this thread.......
>>
>> On my 1985 1.6 liter TD, I had a very similar problem that was being caused
>> by a invisible rubber diverter flap about the size of a man's wallet,
>> inside a metal box that was part of the passenger-side fender and right at
>> the beginning of the air intake stream. The flap had come loose along one
>> edge, and as the volume of intake air increased, it began to flutter and
>> move so as to partially restrict the air flow.
>>
>> I drove it that way for at least a year, with increasing frustration over
>> the seriously reduced fuel efficiency and poor performance, before
>> desperation finally caused me to pull the intake system apart from front to
>> back. I found the invisible flap by reaching into all the hidden cavities
>> to explore for obstructions.  I think the flap was some kind of diverter
>> valve that brought in heated air from around the exhaust pipe, to help it
>> run better in very cold weather. But that was years ago....and memory
>> fails.  I do vividly remember how well it ran at higher speeds after I
>> pulled that rubber flap out of there.....and how I kicked myself for not
>> tearing it apart when the problem first showed up.
>>
>> I don't even know if your Golf has similar engineering, but it is worth
>> mentioning.
>>
>> Oh well......
>>
>> Doyt
>>
>>
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