[Vwdiesel] [Audi-VW-Diesels] Re: 1.9D pump install / injector hard line issues

Roger Brown r.c.brown at ieee.org
Sat Apr 23 07:47:32 PDT 2011


Thanks James;

Had not thought about having all the same length lines, but that is a good point.  While 
it is relatively easy to bend the 3/4 lines back to fit the longer pump, 1/2 are already 
stretched out with the added head height and then to make up the extra length too, not 
sure about that.

I have a call and e-mail into Giles, I think they were closed at the end of the week with 
the holiday, so hopefully touch base with them this coming week and get an opinion from 
Giles as well.  Maybe pick up a set of lines and rebuilt injectors from him if that sounds 
like the way to go.


On 4/23/2011 12:39 AM, James Hansen wrote:
> I don't know if I would put the 1.9 injectors in or not, I think they are
> just taller to make them easier to work on, the guts are pretty much the
> same.  If you have the 1.6 injectors, and the 1.9 pump, still nothing is a
> direct fit, but if you get the longer 1.9 lines, you have a lot more line to
> bend and work to fit.  The taller injectors and correct lines should just
> fall into place however, and that's always nice :-)  The lines are a real
> bearcat to bend and get right, AND the 1.6 lines while not just old, are a
> tad short to start with.
> I used the extra 1.9 lines I had on switching a cav lucas pump to a VE bosch
> on a 4 cylinder peugeot diesel in my crop sprayer or you could have those.
> Great engine, but the lucas is a horrid injection pump that currently sleeps
> with the fishes...
>   You should use a full set whichever route you go, as they are supposed to
> be matched for length to keep individual cylinder timing the same.
> -James



-- 

   Roger


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