[Vwdiesel] intermediate shaft pulley
Bryan Belman
dieselwesty at yahoo.com
Thu Apr 25 12:57:02 PDT 2013
Very well said. I had a 92 Eco Jetta that suffered the same fait. Fiberglass all over the place??? hole warn through the plastic belt cover. Issue was pump bushing.
It is not enough to have good bushing in the pump so it tracks strait, but also, the pump bracket must be aligned to the head. Any time I assemble an engine and have had the pump bracket off, you must put a strait edge on the pump pulley to the front of the head to be sure it is strait, then tighten up your pump bracket bolts to the block......then proceed to put your timing belt on.
Bryan Belman, Pt. Pleasant, NJ
04 Jetta Wagon TDI PD, 100hp, 5sp -- running :<)
04 Golf TDI PD, 100hp, 5sp Tiptronic Auto -- running :<)
82 Diesel Westy 1.9NA -- running :<)
70 Type 1 stock Elm Green Beetle -- Under Restoration :-)
________________________________
From: stan finch <damac2004 at sbcglobal.net>
To: vwdiesel at vwfans.com
Sent: Thursday, April 25, 2013 3:09 PM
Subject: Re: [Vwdiesel] intermediate shaft pulley
Don't ask me where I recall reading about the im shafts, but I thought later
parts they took the shoulder off due to fraying of the belt or something?
Looking at various engines I have come across over the years it seems the timing
belt can fight where to go between tensioner, that im shaft and how the
injection pump bracket is adjusted. And if the pump is messed up or adjusted
wrong the belt can rub with so much force that it will shred itself. My first
vw jetta I brought home like 4 years ago was like this. Previous owner drove
the heck ouf of the car. To my horror when I got it home all the timing belt
covers were fiberglassed to each other and the oil pan. When I got it all off I
found half a timing belt still trying to ride off!
Anyway each engine I have put into service I now use an im pulley without a
shoulder and I make sure to get a healthy injection pump with good bushings in
there and make sure the belt is tracking straight with pump bracket adjustment
before making it a daily driver.
I am actually grinding the shoulder off an im pulley in the garage as we speak
for a motor on a truck :)
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To: vwdiesel at vwfans.com
Sent: Thu, April 25, 2013 12:00:21 PM
Subject: Vwdiesel Digest, Vol 114, Issue 22
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Today's Topics:
1. intermediate shaft pulley (Scott Alexander)
2. Re: intermediate shaft pulley (lbaird119 at aol.com)
3. Re: intermediate shaft pulley (Mark Shepherd)
4. Re: intermediate shaft pulley (Bryan Belman)
----------------------------------------------------------------------
Message: 1
Date: Wed, 24 Apr 2013 20:42:30 -0400
From: Scott Alexander <salex at dsalex.org>
To: "vwdiesel at vwfans.com" <vwdiesel at vwfans.com>
Subject: [Vwdiesel] intermediate shaft pulley
Message-ID: <C4D5C0DD-5300-4CB8-8A88-2939D4D2FCD4 at dsalex.org>
Content-Type: text/plain; charset=us-ascii
We managed to break the edge on the intermediate shaft pulley for my '82 1.6D.
Does anyone know of a source for these are happen to have a spare with which
they are willing to part? Part numbers is 068 115 021A.
Thanks,
Scott Alexander
Warren, NJ
------------------------------
Message: 2
Date: Thu, 25 Apr 2013 00:39:56 -0400 (EDT)
From: lbaird119 at aol.com
To: salex at dsalex.org, vwdiesel at vwfans.com
Subject: Re: [Vwdiesel] intermediate shaft pulley
Message-ID: <8D00F8611D4FD77-1F6C-E625 at webmail-d133.sysops.aol.com>
Content-Type: text/plain; charset="us-ascii"
Good luck finding one. JB the piece back. Some don't have the shoulder so
you could grind it all off but I'd try a little JB, you can build it up a tad on
the outside so that the inside stays smooth and even since the belt will likely
rub on it.
Loren
-----Original Message-----
From: Scott Alexander <salex at dsalex.org>
To: vwdiesel <vwdiesel at vwfans.com>
Sent: Wed, Apr 24, 2013 5:42 pm
Subject: [Vwdiesel] intermediate shaft pulley
We managed to break the edge on the intermediate shaft pulley for my '82 1.6D.
oes anyone know of a source for these are happen to have a spare with which
hey are willing to part? Part numbers is 068 115 021A.
Thanks,
cott Alexander
arren, NJ
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wdiesel mailing list
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Message: 3
Date: Thu, 25 Apr 2013 14:29:08 +0200 (CEST)
From: Mark Shepherd <mark at shepher.fsnet.co.uk>
To: Scott Alexander <salex at dsalex.org>, vwdiesel at vwfans.com
Subject: Re: [Vwdiesel] intermediate shaft pulley
Message-ID: <3072386.116931366892948164.JavaMail.www at wwinf3718>
Content-Type: text/plain; charset=UTF-8
068115021B & D are replacements
========================================
Message Received: Apr 25 2013, 01:42 AM
From: "Scott Alexander"
To: "vwdiesel at vwfans.com"
Cc:
Subject: [Vwdiesel] intermediate shaft pulley
We managed to break the edge on the intermediate shaft pulley for my '82 1.6D.
Does anyone know of a source for these are happen to have a spare with which
they are willing to part? Part numbers is 068 115 021A.
Thanks,
Scott Alexander
Warren, NJ
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Vwdiesel mailing list
Vwdiesel at vwfans.com
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------------------------------
Message: 4
Date: Thu, 25 Apr 2013 06:33:06 -0700 (PDT)
From: Bryan Belman <dieselwesty at yahoo.com>
To: "lbaird119 at aol.com" <lbaird119 at aol.com>, "salex at dsalex.org"
<salex at dsalex.org>, "vwdiesel at vwfans.com" <vwdiesel at vwfans.com>
Subject: Re: [Vwdiesel] intermediate shaft pulley
Message-ID:
<1366896786.98765.YahooMailNeo at web140306.mail.bf1.yahoo.com>
Content-Type: text/plain; charset=iso-8859-1
I think I still have the original one from my 1.6NA engine Scott, with the
edges.
But, having a small section of the edge broken off is no big deal.? The new
pulley has no edges.
just make sure it is not to sharp.
?
Bryan Belman, Pt. Pleasant, NJ
04 Jetta Wagon TDI PD, 100hp, 5sp -- running :<)
04?Golf TDI PD, 100hp,?5sp Tiptronic Auto?-- running :<)
82 Diesel Westy 1.9NA -- running :<)
70 Type 1 stock Elm Green Beetle -- Under Restoration :-)
________________________________
From: "lbaird119 at aol.com" <lbaird119 at aol.com>
To: salex at dsalex.org; vwdiesel at vwfans.com
Sent: Thursday, April 25, 2013 12:39 AM
Subject: Re: [Vwdiesel] intermediate shaft pulley
? Good luck finding one.? JB the piece back.? Some don't have the shoulder so
you could grind it all off but I'd try a little JB, you can build it up a tad on
the outside so that the inside stays smooth and even since the belt will likely
rub on it.
? ? Loren
-----Original Message-----
From: Scott Alexander <salex at dsalex.org>
To: vwdiesel <vwdiesel at vwfans.com>
Sent: Wed, Apr 24, 2013 5:42 pm
Subject: [Vwdiesel] intermediate shaft pulley
We managed to break the edge on the intermediate shaft pulley for my '82 1.6D.?
oes anyone know of a source for these are happen to have a spare with which
hey are willing to part?? Part numbers is 068 115 021A.
Thanks,
cott Alexander
arren, NJ
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wdiesel mailing list
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End of Vwdiesel Digest, Vol 114, Issue 22
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