[Vwdiesel] Injection pump timing?

lbaird119 at aol.com lbaird119 at aol.com
Fri Dec 27 22:19:02 PST 2013


  Heh!  I have several smoking-when-cold diesels and I figure the problem is retarded timing.  Dad said one day, he didn't know which smoked worse;  the stove (starting up) or the Tractor!! (a SAME, pronounced sah-may)
  The passat is really bad but clears up when it warms up.  Temp sensors all show relatively correct (didn't check if EXACT).  If I go to "basic settings" when I get to 004, the idle smooths out, speeds up, sounds much better and the timing goes from barely BTDC to about 8 degrees BTDC.  If I go to adaptation, all chanels come up as not available!  Ugh.  Beginning to hate the electronic part of the TDI.

  Replaced the top rad hose-to-head, flange yesterday.  No cracks but it'd been leaking.  Appeared to just be the o-ring but replaced the whole thing BEFORE it cracked.
    Loren



-----Original Message-----
From: Jason <uberhare at gmail.com>
To: ralph meyermann <ralphmeyermann at gmail.com>
Cc: vw fans <vwdiesel at vwfans.com>
Sent: Fri, Dec 27, 2013 5:39 pm
Subject: Re: [Vwdiesel] Injection pump timing?


Here is a modification I recommend for the AAZ pump.  There is a timing
etard solenoid on the front of the pump.  Wire it to be powered full time
ith the fuel shut off switch.  Then re-time it as you would a 1.6TD.   I
eem to recall .95 working well.  That solenoid retards fuel timing below
000 rpm for emissions.  It also reduces performance.
Jason


On Fri, Dec 27, 2013 at 7:54 PM, ralph meyermann
ralphmeyermann at gmail.com>wrote:
> I'll, get the part number off the pump to make sure. That'll probably be on
 Sunday.

 Velma 82 1.9L AAZ td westy
 On Dec 27, 2013 12:40 PM, <dieseltdi at verizon.net> wrote:

 > Unfortunately there are two different specs for AAZ timing.  On pump is
 > timed like all the previous 1.6’s the other is not..  I have the
 > instructions somewhere for the one that is not, I believe. Haydeh
 >
 > On Dec 27, 2013, at 11:01 AM, Bryan Belman <dieselwesty at yahoo.com>
 wrote:
 >
 > > Loren, he is using the 1.9TD pump from an AAZ.  I have one in the
 > garage, I will get the part number.
 > > I need the timing spec as well for another day when I get the pump on
 > the block.
 > > I just googled and found this for 1.9TD AAZ pump.
 > >  MK3 / A3 chassis (1993-1997):
 > > Engine AAZ  (1.9l turbo)                                        0.80
 > > +/- 0.02 mm
 > >
 > > Wow, check this guys directions out on how to do the pump timing.
 > > Incredible, thank you so much for creating this.
 > > I wish I had found this 15 years ago.
 > > I do it so little that I always need to reference my notes when setting
 > pump timing.
 > >
 >
 http://vincewaldon.com/index.php?option=com_content&task=view&id=24&Itemid=26
 > >
 > >
 > >
 > > My 1.9NA pump is .090mm +/- a bit.
 > >
 > >
 > >
 > > Bryan Belman, Pt. Pleasant, NJ
 > > 04 Jetta Wagon TDI PD BEW, 100hp, 5sp -- running :<)
 > > 04 Golf TDI PD BEW, 100hp, 5sp Tiptronic Auto -- running :<)
 > > 82 Diesel Westy 1.9NA 1Y -- running :<)
 > > 70 Type 1 Beetle -- Under Restoration forever:-)
 > >
 > >
 > >
 > > On Friday, December 27, 2013 6:02 AM, "lbaird119 at aol.com" <
 > lbaird119 at aol.com> wrote:
 > >
 > >
 > >   I'm not a big fan of just putting in a lower temp thermoswitch.
 >  They're designed to go with the thermostat.  Change stat temp, change
 the
 > thermoswitch.  Just change one and not use the correct one of the other
 and
 > the fan will either run way too much or not enough.
 > >   Make sure you're actually running hot, with a thermometer (IR or what
 > have you) rather than just using the gauge.  They vary.  Only in a
 Vanagon
 > would I suspect the timing could be off enough to overheat but power
 should
 > be equally low.  What the pump number in case someone  has the specs?
 >  Should be 068...
 > >    Loren
 > >
 > >
 > >
 > >
 > > -----Original Message-----
 > > From: ralph meyermann <ralphmeyermann at gmail.com>
 > > To: Bryan Belman <dieselwesty at yahoo.com>
 > > Cc: vwdiesel <vwdiesel at vwfans.com>
 > > Sent: Thu, Dec 26, 2013 9:31 pm
 > > Subject: Re: [Vwdiesel] Injection pump timing?
 > >
 > >
 > > I'm using the injection pump that came with the AAZ. The water pump is
 > > ewish and of all metal construction, it was used in the 1.6 na with a
 > > ingle V belt conversion I purchased from Scott at turbo vans and not
 had
 > > ny issues on the 1.6?  The oil cooler hoses come out of the main
 coolant
 > > oses. I wonder if my timing is retarded thus adding more fuel/heat to
 > > chieve the power/speed desired? Planning on getting the dimensions of
 my
 > > adiator shroud to see if I can upgrade the cooling fans and a lower
 temp
 > > an switch.
 > >
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