[Vwdiesel] Piston Ring questions

James Hansen jhsg at sasktel.net
Mon Feb 11 12:06:04 PST 2013


Bryan.  I don't think so.  Used to be able to? Yes, as a set for one hole,
but never single rings unless you were at a motor shop that does a lot of
them, and has odds left over from needing a ONE of something from a set.
Now? maybe not so much... Here, for sure not.  At a big engine shop if there
are any left, maybe. Helps? maybe? lol.... Someone on the list might have an
accumulated spare, but that might be the only place you can get one these
days.


<Rant mode on>
Nick.  I've received a V8 block back from being dipped, punched and decked
that still had cam bearings in them when they came back to me. Ever heard of
cleaning out the holes where that oil flows... they were full, of stuff.
WTF? I'm getting tired of going to experts, paying the money, and still
having to be the expert on everything, or it turns up sour. I've had a shop
offer to finish hone a race engine block without having the pistons in their
hands to match the bores to. I have had cutter chatter so bad on one perkins
diesel head it had to go back, after they assembled the valves and called me
to pick it up. Not like they didn't have ample time to examine the drag it
across the cement floor finish.  So much for getting experts to do it and
save on some time...  I've had race engine "experts" finish assemble a set
of small block heads so that installed (and they had the cam lift specs),
there was .040" of coil bind using pricey parts (mine, swirl polished manley
SS valves, Isky springs, etc.) They "just put in 2 spacers because that's
what they usually need". Why do I check stuff?  lol... SO, it goes without
saying I now own all the valve micrometers, bore gauges, spring installed
height seat pressure testers... all that's left is a sunnen finishing hone,
an align bore, and head finisher and it could be a production shop on James'
farm, all because I like to race stock cars and to finish first, you first
have to finish...  There are no more experts it seems, or the actual experts
are so damn busy, it's tough to get this year's stuff finished by next year.
When everyone wants cheapest, good is hard to find, great is nearly
impossible.  Chicken or the egg question- did cars become throwaway because
there's nobody to work on them, or because there is nobody to work on them
they have become throwaway?
<Rant mode off> yeah right lol....
-james

-----Original Message-----
From: vwdiesel-bounces at vwfans.com [mailto:vwdiesel-bounces at vwfans.com] On
Behalf Of Bryan Belman
Sent: February-11-13 1:30 PM
To: mikitka; vwdiesel at vwfans.com
Subject: Re: [Vwdiesel] Piston Ring questions

Can you buy just the #2 oil ring, you can only buy a set of rings, no?
 

Bryan Belman, Pt. Pleasant, NJ
04 Jetta Wagon TDI PD, 100hp, 5sp -- running :<)
04 Golf TDI PD, 100hp, 5sp Tiptronic Auto -- running :<)
82 Diesel Westy 1.9NA -- running :<)
70 Type 1 stock Elm Green Beetle -- Under Restoration :-)
 

________________________________
 From: mikitka <mikitka at embarqmail.com>
To: vwdiesel at vwfans.com
Sent: Sunday, February 10, 2013 12:42 PM
Subject: Re: [Vwdiesel] Piston Ring questions
  
I can relate to James statement below. Not a good thing and I thought the
shop was a quality shop for rebuilding diesels. VW wasn't in there
vocabulary I guess.
Nick

>
> DO NOT forget to do the intermediate shaft bearings as well, if you 
> leave it up to the machine shop, it will get overlooked, and you will 
> regret it when you have poor oil pressure.****
>
> -james****
>
> ** **
>
> *From:* Stephen Kraus [mailto:ub3ratl4sf00 at gmail.com]
> *Sent:* February-09-13 7:39 PM
> *To:* James Hansen
> *Cc:* vw fans
>
> *Subject:* Re: [Vwdiesel] Piston Ring questions****
>
> ** **
>
> I've done a leakdown test, no compression test yet.
>
> Head was was rebuilt by a machine shop recently, so the HEAD is okay, 
> new guides and seals too.
>
> My big thing is the blowby it has while running.****
>
> On Sat, Feb 9, 2013 at 8:37 PM, James Hansen <jhsg at sasktel.net>
> wrote:****
>
> smokes on startup.... Did you do the head, guides, seals?****
>
> Compression test?****
>
> that will give a good indication of cylinder wear.****
>
> -j****
>
>  ****
>
> *From:* Stephen Kraus [mailto:ub3ratl4sf00 at gmail.com]
> *Sent:* February-09-13 7:35 PM
> *To:* James Hansen; vw fans****
>
>
> *Subject:* Re: [Vwdiesel] Piston Ring questions****
>
>  ****
>
> This will be my 2nd tear down, the engine runs but it smokes on 
> starting and has a lope in the firing sequence.
>
> I love this damned thing.****
>
> On Sat, Feb 9, 2013 at 8:33 PM, James Hansen <jhsg at sasktel.net>
> wrote:****
>
> lol... true enough.****
>
> I have a 6.0 litre ford spread across my shop at present for the 
> second
> time.****
>
> yes, second time..... grrrrr....****
>
> -j****
>
>  ****
>
> *From:* Andrew .Libby [mailto:libbybapa at gmail.com]
> *Sent:* February-09-13 7:30 PM
> *To:* James Hansen
> *Cc:* Stephen Kraus; vw fans
> *Subject:* Re: [Vwdiesel] Piston Ring questions****
>
>  ****
>
> Even if it's a car you're not keeping it's worth it in the long run to 
> do it right.  :-)****
>
>  ****
>
> On Sat, Feb 9, 2013 at 6:26 PM, James Hansen <jhsg at sasktel.net>
> wrote:****
>
> You need to measure the cylinders, and the pistons.  You don't change 
> rings sizes to fix that kind of wear, the bore to piston measurement 
> is the one that is the big deal. CLosest thing you can accomplish 
> would be to get file fit rings, and set the end gaps yourself, but 
> that  doesn't do sweet FA to make the ring shape of the piston ring 
> conform to the bore it is oversize in.  Rings are made for a very 
> narrow range of size.  Stretch one side, you no longer have a circle.
> If the pistons rock in the bore, you're more or less screwed, but 
> really, you need some measuring tools. Outside micrometer and either a 
> dial bore gauge, or minimum, a telescoping bore gauges which are quite 
> economical, but have the most operator variability.
> If it's a car you're keeping, it's worth it in the long run to do it
right.
> my 2 cents anyway.
> -james****
>
>
> -----Original Message-----
> From: vwdiesel-bounces at vwfans.com [mailto:vwdiesel-bounces at vwfans.com]
> On Behalf Of Stephen Kraus
> Sent: February-09-13 5:43 PM
> To: vw fans
> Subject: [Vwdiesel] Piston Ring questions
>
> So, I'm about to do a ring job on my 98 Jetta TDI, but I'm rather 
> worried I'm going to need to bore and buy oversize pistons due to 
> compression issues.
>
> Are there slightly oversized piston rings you can buy, or am I screwed?
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>  ****
>
>  ****
>
> ** **
>
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