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Re: Zexel Diff



On Sun, 10 Dec 1995, Jeremy R King wrote:

> Hey all.  I need some help.  We're using a Zexel diff on our home-made 
> Formula SAE race car.  We have to custom make the drive axles and figure 
> out some way to get power to the diff through a motorcycle chain 
> splines as those on the quattro center diff.  All I can give you is a 
> part number MC21-DHU.  If it's the same, we'd like to find some quattro 
> drive shafts and modify them into half shafts for our car.  Any help 
> would be greatly appreciated.
Jeremy,

	BTDT.  You do indeed have the '89-on Quattro centre diff(mine says
M021-DHU).  This is the standard unit supplied by Zexel.  We were told
that the Quattro diff has involute teeth on the spline, but that it wasn't
necessary to duplicate the involute feature.  He told us to use straight
sided teeth. 

	Forget using Quattro driveshafts.  They are almost a grand each.  
We had some custom cut for us.  They ARE worth the effort.  You won't 
believe how well it works in an SAE car.

Later,								
Graydon D. Stuckey								
graydon@apollo.gmi.edu								
'86 Audi 5000 CS Turbo Quattro, GDS Racing Stage II				
'85 Mazda RX7 GS 12A-leaning-towards-a-13B-soon