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RE: new engine



Mark, 

I haven't really thought thru all the particulars yet, but have included
some answers below. Maybe, we should solicit advice from the list - I know
there are several people who have already done this conversion - Pat Martin,
anyone else? Also, here is the reply I sent to Craig Lebakken regarding the
conversion:

I just purchased the 84 4kcsq here locally (Denver area), although the car
spent most of its life in Pennsylvania and has the corrosion to prove it.
The body is fine (only a couple rust bubbles) and the paint good, but
disassembly of undercarriage parts is always interesting! The alignment shop
broke a rear tie rod when attempting to loosen the sleeve.Even the fuel
filter fittings had to cut off and replaced.

Anyway, the car actually had an ABT suspension kit (lowering springs and
Bilsteins) and a Scorpion cat-back exhaust on it when I bought it (for only
$1500). Since then, we've replaced the following:

front control arms, ball joints, and bushings (urethane)
rear bushings (urethane)
front and rear tie rods (except right front, which needs to be modified)
front brakes - G60's with Powerdisks and carbon metallic pads 
rear brakes - OEM
stainless steel brake lines
brake and clutch master/slave cylinders
15" Centra wheels with Dunlop D60 205/50-15 (so I can get thru the winter)

I'm very pleased with the suspension and brakes. The stopping power in
particular is pretty incredible. The whole package is kind of boring, as
with only 115hp (or probably 90hp at this altitude), it's usually full
throttle through the corners.

Gary Kaklikian
86 4kcsq
86 5kcstq
93 BMW K1100rs (for sale)


-----Original Message-----
From: Mark L. Chang [mailto:mchang@ece.nwu.edu]
Sent: Tuesday, January 12, 1999 1:40 PM
To: Gary Kaklikian
Subject: RE: new engine


On Tue, 12 Jan 1999, Gary Kaklikian wrote:

> I just ordered a 10v dual knock sensor motor for my 86 4kcsq and paid
$1600
> versus average of $4500 I was quoted for the 20v  motor. I feel that with
> some simple mods - chip, spring, exhaust, intake, possibly oversize
exhaust
> valves - it should be about to put out about 250hp running 1.8 bar boost.
> With the weight advantage (600 lbs), shorter gearing, K24 turbo it should
be
> much quicker than my chipped 5kcstq, which already hauls pretty well on
the
> freeway in my opinion. With an adjustable wastegate and a little more
boost,
> 280 hp should be attainable for track use. I've never had the opportunity
to
> drive a 4kcsq with more than 120hp, which at this altitude (6000 ft) is
> slower than most SUV's!
> 
> So, the reason I choose the 10v dual knock sensor motor for the conversion
> over the 20v was cost, and over the earlier 10v was the K24 turbo, dual
> knock sensors, slightly higher compression, and lighter flywheel. I also
> wonder whether the 20v conversion is really simpler than the 10v?
> 
> Hope I have no regrets. Even with the 10v motor, it's an expensive
> conversion!

Gary -- please keep me informed.  As soon as weather permits, I think my
father's 4kq is going under the conversion knife.

Have you researched the conversion much?
>>>>>>>>>Not as much as I need to. Haven't even received the engine yet.
How do you plan on doing the air box?
>>>>>>>>>TAP cone air conversion designed for 5kt
Aux radiator?
>>>>>>>>>Probably not.
Oil cooler location?
>>>>>>>>>>Probably front lower right, where 5kt is, since air
compressor/condensor have been removed permanently.
Intercooler?  Dual or single pass?
>>>>>>>>>>Suggestion was to use URQ intercooler, but I'm not sure of its
availability or if it's dual or single pass. Not sure how to mount it yet.
Leaving the vacuum-assist for only off-throttle use?
>>>>>>>>>>>Yes
Using the FI from the 5k?
>>>>>>>>>>>Yes, and complete wiring harness, ignition module, idle module,
computer (with TAP chip),etc.

Where do you plan on getting clutch/flywheel, etc? (or did it come from
Dads?)
>>>>>>>>>>>>>>>Will use new '90 200 clutch (origin of my MC motor)

You don't have to answer any of these -- they are just my current
concerns.
>>>>>>>>>>>>Let's keep up the dialogue and hopefully get some advice from
other listers who've already done this conversion.

Thanks,
Mark

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