sheared woodruff key on crank pulley
AV8oR
zpavelic at comcast.net
Tue Dec 30 21:36:55 EST 2003
Hi guys!
Patient: 1987 4KQ w/ 152K on it.
Project: Timing Belt (now Timing Belt from Hell)
Looking at the harmonic balancer I noticed that the driving belt
sprocket (timing belt) had a sheared woodruff key.
After further inspection of the crank, I also noticed that its notch was
damaged (about a 1/4" of the left wall is chipped away)
(the previous owner explained, " it has intermittent compression - it
doesn't run" )
The harmonic balancer was definitely loose due to an improperly torqued
CRANK BOLT!
Today I found another Driving Belt Sprocket.
My question is - can I just use the new Driving Belt Sprocket w/ the
intact Woodruff Key on the slightly damaged crank or do I have to get
a new crank? Are there any alternatives (like building up the wall with
J B Weld or a real weld)?
[ All this after I broke the Idler Pulley Bolt off and I had to remove
the oil pump, pan and sub frame to get to it.
... oooh I had to reinstall the Cam and Crank Seal twice because the
casings were bent to hell and damaged from
the previous installation - SIGH ]
Any pointers and recommendations are greatly appreciated!
TIA & a Happy New Year!
Zaf
PS: Can't believe that I spent Christmas Eve and Day Working on this
thing.
One less 4KQ in the Junkyard!
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