intake and exhaust manif remivale

Denis sparkplugvw at hotmail.com
Sun May 16 23:40:16 EDT 2004


  Well, i shocked before removal and worked good.
  But the first i strip i had to drill it and unscrewd easily.

  The problem now is the  4th cyl 12 mm  bolt that i cant access !! just
close the down pipe...

  I think i must remove the engine left support first , to get enought place
to work, then use a key.

  The bolts are rusted so smaller than 12mm but to big for 7/16... i used
7/16 and a hammer to pu it in..

  Ðenis

  Any better solution to remove the last 12mm bolt on the 4th cyl. ?



  ----- Original Message ----- 
  From: "Ado Sigal" <a.sigal at bluewin.ch>
  To: "Denis" <sparkplugvw at hotmail.com>
  Cc: <quattro at audifans.com>
  Sent: Saturday, May 15, 2004 1:26 AM
  Subject: Re: intake and exhaust manif remivale


  > Denis wrote:
  >
  > > Hi ,,,
  > >
  > > Is it better to remove them when the engine is hot ?
  > >
  > > I have tried when is ocld but i could not remove any bolt,, it s
seems the y whant to broke... so hard to turn,,, i stopped before break
them.
  > >
  > > I already broke one and strip the other  grrrrrr.
  > >
  > > Any suggestions ?
  > >
  > > The engine is on the car ;-(
  > >
  > > Ðenis
  > > _______________________________________________
  > > quattro mailing list
  > > quattro at audifans.com
  > > http://www.audifans.com/mailman/listinfo/quattro
  > >
  > >
  >
  > All allen bolts should be shocked before removal, especially true for
  > long IM bolts on 10V. In general you need a mild steel rod (for IM bolts
  > it should be 60 - 70 cm long), and 2 - 3 kg hammer. Spray some
  > penetrating oil on the subjects, place the rod sideways on the bolt head
  > and hit it with a hammer a few times to shock it, not to smash it. If
  > done properly, the bolt comes out without usual drama. Same procedure
  > applies for all other allen bolts on the car, like r/callipers, harmonic
  > balancer etc. Another must have tool and technique for all Audianers.
  >
  >   Cheers,
  >
  > Ado
  >
  >


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