Procedure for replacing your 88 5kq fuel injector inserts/seals

Robert Rossato bob.rossato_af at cox.net
Sat Sep 9 14:14:47 EDT 2006


And if you are still looking for a 13mm hex driver they can be had with
not too much trouble.

Snap-on carries them
http://buy1.snapon.com/catalog/item.asp?P65=&tool=all&item_ID=2348&group
_ID=274&store=snapon-store&dir=catalog

As does Samstag sales.
http://www.samstagsales.com/vwaudi.htm#fuel
They carry two different brands.  One made by Stahlwille, and a cheaper
one made by Matador.

ZD Mak tools probably also carries them, though I couldn't find it
readily when I did a quick search.
www.zdmak.com 

And I'm sure there are several others.

Bob

> -----Original Message-----
> From: quattro-bounces at audifans.com 
> [mailto:quattro-bounces at audifans.com] On Behalf Of SJ
> Sent: Saturday, September 09, 2006 1:03 PM
> To: Jan Pinkowish
> Cc: quattro at audifans.com
> Subject: Re: Procedure for replacing your 88 5kq fuel 
> injector inserts/seals
> 
> 
> Addendum to the tool list requirements for the Fuel Injector 
> Insert 13 mm
> Removal Tool.
> 
> Problem:
> The 13 mm Allen socket may be a hard find. Most stores only 
> carry sizes to
> 10 mm.
> Standard metric Allen key kits only go to about 10 mm also.
> Even Sears does not carry a 13 mm Allen -- I just came from there
> empty-handed.
> 
> Solution:
> However, all is not lost. Most of you already have a "13mm" 
> Allen wrench and
> dont know it!
> The 10 mm and 12 mm Triple Square drives, that we use around 
> the drive train
> and Cyl Head bolts?, is made from hexagonal bar stock that 
> just happens to
> be ---- 1/2" , or  12.7 mm!!!!
> 
> My Triple Square drives are part numbers KD 2305 and KD 2305, 
> which dont
> come imbedded into a 3/8" socket drive.
> The KD 2306 is 4" long, of which 3" is 13 mm Bar stock - - 
> making it nice
> and long for the task at hand.
> The KD 2305 is a half inch shorter than the KD 2306.
> 
> To use KD 2305 for removing a 13 mm insert:
> - reverse the tool
> - install the Triple Square end into a 13 mm deep socket and 
> you are ready
> to go.
> - To retain the Allen in the socket, wrap the Allen tool end 
> in a piece of
> shopping bag plastic before jamming it into the socket.
> 
> I picked up the plastic inserts and various O rings this morning.
> I havent tried using the 13 mm tool adaption described above yet.
> Will keep you posted on the R & R.
> 
> 
> SJ
> 85 Dodge PU, D-250, 318, auto
> 85 Audi 4k - - sold but still on the road
> 88 Audi 5kq
> 90 Audi 100q
> 
> 
> 
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