[s-cars] missing boost - replacing hoses

Sean Douglas quattro20v at telus.net
Wed Dec 7 23:17:31 EST 2005


Teddy:

The clamps can be easily cut off, use a pair of wire cutters (end
nippers) to cut off the "ear" of the clamp. Getting a gear clamp this
small doesn't usually work that well. I use the crimp-on style clamps
for this type of work, or if its something that I want to take off
frequently (such as the ECU boost hose, when I was testing chipsets)
then I use a special clamshell-style clamp with a machine screw.

Sean

> -----Original Message-----
> From: s-car-list-bounces+quattro20v=telus.net at audifans.com 
> [mailto:s-car-list-bounces+quattro20v=telus.net at audifans.com] 
> On Behalf Of Theodore Chen
> Sent: Tuesday, December 06, 2005 9:40 PM
> To: s-car-list at audifans.com
> Subject: [s-cars] missing boost - replacing hoses
> 
> 
> i've still got the intermittent boost problem.  sometimes
> no boost, sometimes lots of boost, during the same operation 
> cycle (i.e. the boost seems more or less random and doesn't 
> seem to depend on whether i turn the car off).
> 
> after bob replaced his rubber hoses, i decided to do the
> same.  under the hood of my '92 S4, there is a small rubber 
> hose that runs from the moisture separator on the firewall to 
> a tee.  at the tee, the hose is crimped and the connection is 
> able to swivel freely.  the tee has two other hoses coming 
> out of it, which are both crimped at the tee end.  one hose 
> goes under the black fuel rail cover and is clamped to what 
> looks like a fuel pressure regulator.  the other hose is 
> clamped to a boss on the intake manifold.
> 
> the hose running from the tee to the fuel pressure regulator 
> has been chafing against the black cover and looks like it's 
> just about worn all the way through.  this may be the source 
> of my problem.  i want to replace all three hoses coming out 
> of the tee.
> 
> the problem is, they all have crimps at the tee end.  i'd
> like to cut the crimps off and install new fuel hose with
> gear clamps.  will this work?  i've never cut into a crimped 
> connection before, so i'm not entirely sure what i'll find. 
> it seems reasonable that a hose clamp would be fine for 
> securing the new hose, after i cut off the crimp and remove 
> the old hose, but i'd like to make sure before i start 
> cutting something that i can't replace easily.
> 
> any thoughts?  has anybody done this before?
> 
> -teddy
> 
> 
> 
> 		
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