[s-cars] Removing Timing Belt Cover

Tony Curran tony.curran at sympatico.ca
Mon Jun 20 10:37:01 EDT 2005


RE: [s-cars] Removing Timing Belt CoverJames,

This is not the complete CPS that's for $18 cdn. This is for the replacement
of the hall effect switch, which is the black componenet monted on the metal
plate. The part is a Honeywell equivalent, part no. 2AV54. Electrically it
is the same as the OE Siemens HKZ101 which is no longer available. The
difference is the packaging. I have to wait until I can get one till I can
confirm how to replace it. The mounting holes are in the same place but
there appears to be a rivet built in to the base, so not quite sure how that
is going to work.

The part can be had from Newark at

http://canada.newark.com/NewarkWebCommerce/newark/en_CA/endecaSearch/searchP
age2.jsp?Ntt=2av54&Nty=1&N=4&Ntk=gensearch

Tony

96 S6

  -----Original Message-----
  From: James Murray (QA/EMC) [mailto:james.murray at ericsson.com]
  Sent: June 19, 2005 1:30 PM
  To: 'S-Car-List at Audifans.Com'; 'tony.curran at sympatico.ca'
  Subject: RE: [s-cars] Removing Timing Belt Cover


  Tony, I hope you will share this Newark replacement component with the
list. Sounds like a great find, I really hope it works, kuddo's to you!

  /Jamu.

  -----Original Message-----
  From: s-car-list-bounces at audifans.com
  [mailto:s-car-list-bounces at audifans.com]
  Sent: Saturday, June 18, 2005 11:43 AM
  To: Sean Douglas; 'S-Car-List at Audifans.Com'
  Subject: RE: [s-cars] Removing Timing Belt Cover



  Thanks Seam.

  All is apart now and I can see that the red wire is broken right at the
edge
  of the hall sender. I have found a similar part at Newark components that
I
  can swap with original for $18 plus shipping. A lot better that $414 for
  whole unit from stealer, or even $190US (inc shipping) from other
suppliers.

  Tony
  96 S6

  -----Original Message-----
  From: Sean Douglas [mailto:quattro20v at telus.net]
  Sent: June 18, 2005 11:28 AM
  To: 'Tony Curran'; 'S-Car-List at Audifans.Com'
  Subject: RE: [s-cars] Removing Timing Belt Cover



  Tony:

  Here is a pic of a tool to hold the cam sprocket while loosening the
  bolt;

  http://www.urs4.com/technical/repair/timing_belt/s4tbv2photo11a.jpg

  Its called a pin wrench.

  You will probably have to loosen the t-belt roller / tensioner to give
  you enough slack to remove the sprocket. Once you have the belt off,
  make sure you don't turn the sprocket, its probably a good idea to line
  up the timing mark or mark it with chalk.

  Sean Douglas
  1997 Audi S6//RS2-spec
  1990 Audi 90 quattro 20v



  > -----Original Message-----
  > From: s-car-list-bounces at audifans.com
  > [mailto:s-car-list-bounces at audifans.com] On Behalf Of Tony Curran
  > Sent: Saturday, June 18, 2005 7:33 AM
  > To: Tony Curran; Fred Munro; James Murray (QA/EMC);
  > S-Car-List at Audifans.Com
  > Subject: RE: [s-cars] Removing Timing Belt Cover
  >
  >
  > Update. Managed to remove the timing belt cover by just
  > pinning back the tensioner, did not have to remove it. Now
  > for the cam sprocket. Need a tool...
  >
  > Tony
  > 96 S6
  >
  > -----Original Message-----
  > From: s-car-list-bounces at audifans.com
  > [mailto:s-car-list-bounces at audifans.com]On Behalf Of Tony Curran
  > Sent: June 17, 2005 9:05 PM
  > To: Fred Munro; James Murray (QA/EMC); S-Car-List at Audifans.Com
  > Subject: RE: [s-cars] Removing Timing Belt Cover
  >
  >
  > Thanks. I'll start taking it apart tomorrow.
  >
  > TOny
  > 96 S6
  >
  > -----Original Message-----
  > From: Fred Munro [mailto:munrof at sympatico.ca]
  > Sent: June 17, 2005 8:47 PM
  > To: Tony Curran; James Murray (QA/EMC); S-Car-List at Audifans.Com
  > Subject: RE: [s-cars] Removing Timing Belt Cover
  >
  >
  > Tony;
  >
  > To remove the T-belt cover you have to release the two clips
  > and remove the serpentine belt tensioner. To get at the CPS
  > you'll have to remove the cam pulley and the backing plate
  > for the t-belt cover if I remember correctly.
  >
  > HTH
  >
  > Fred Munro
  > '94 S4
  >
  >
  > -----Original Message-----
  > From: s-car-list-bounces at audifans.com
  > [mailto:s-car-list-bounces at audifans.com]On Behalf Of Tony Curran
  > Sent: June 17, 2005 7:20 PM
  > To: James Murray (QA/EMC); S-Car-List at Audifans.Com
  > Subject: RE: [s-cars] Removing Timing Belt Cover
  >
  >
  > RE: [s-cars] Removing Timing Belt CoverThanks James. I plan
  > to remvoe the CPS to check the wiring for breaks. Do I have
  > to remove the tensioner?
  >
  > I'll look for another clip.
  >
  > Tony
  > 96 S6
  >   -----Original Message-----
  >   From: James Murray (QA/EMC) [mailto:james.murray at ericsson.com]
  >   Sent: June 17, 2005 7:04 PM
  >   To: S-Car-List at Audifans.Com; 'tony.curran at sympatico.ca'
  >   Subject: RE: [s-cars] Removing Timing Belt Cover
  >
  >
  >   Tony, I remember having problems with this too... if I
  > remember correctly there is more than two clips, look farther
  > down on the left hand side... that or it's something to do
  > with the way it fits into the bottom cover (memory is foggy).
  > In any case it was much easier to remove once I started
  > taking off all the parts to get to the belts...
  >
  >   Unless you plan to replace the CPS, you won't get much
  > benifit from removing the cover. The wire snakes behind the
  > cam sprocket into the CPS, the connector is on the outside
  > next to the first injector.
  >
  >   /Jamu.
  >
  >   -----Original Message-----
  >   From: s-car-list-bounces at audifans.com
  >   [mailto:s-car-list-bounces at audifans.com]
  >   Sent: Friday, June 17, 2005 6:43 PM
  >   To: S-Car-List at Audifans.Com
  >   Subject: [s-cars] Removing Timing Belt Cover
  >
  >
  >
  >   Getting around to check out the wiring of the CPS and can
  > not remove the
  >   timing belt cover. I release the two clips but cover only
  > comes out about an
  >   inch before jamming.
  >
  >   Is there a knack to removing this?
  >
  >   TIA
  >
  >   Tony
  >   96 S6
  >
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