[s-cars] Troubleshoot a no start issue

chris chambers fastscirocco_2000 at yahoo.com
Tue Jun 10 08:13:27 PDT 2008


Brooke,

check the infamous michelin man hose, the one from the crossover pipe
to the inlet of the intercooler. This is the one that seems to collect
oil and fail most often.

Obviously a test of the boost system with compressed air will reveal
any leaks and is a wise next step.

If your michelin man hose is bad I have a good stock one I can send you
to get you by.

If you get Samcos don't forget to order the appropriate clamps, the 
stock clamps wont work.

Chris



--- Brooke Fairbanks <bfairbanks at fnbbarron.com> wrote:

> Bob,
> 
> Really no need to apologize, being a noob to the s-list, I don't know
> everyone's list idiosyncrasies/mannerisms and I too was attempting to
> interject a modicum of humor, albeit self-defecating ;-)
> 
> The compression may be on the lower range due to the tsunami of fuel
> I've
> been dumping into the oil pan (this will be changed soon) and ALL of
> the
> hoses are ur and showing age... ...I've gone this deep, I might as
> well pony
> up for a set of Samcos.
> 
> Thanks again and have a great day!
> 
> Brooke 
>  
>  
> 
> -----Original Message-----
> From: Robert Myers [mailto:bob at chips-ur-s.com] 
> Sent: Tuesday, June 10, 2008 9:51 AM
> To: Brooke Fairbanks
> Subject: RE: [s-cars] Troubleshoot a no start issue
> 
> 
> Brooke,
> 
> I think I need to apologize.  I was attempting humor not trying to be
> 
> a scold.  We have all had problems which have just simply driven us 
> up a wall from time to time.  I have definitely BTDT.
> 
> Really, from what you say the most likely problem looks to me to be 
> an air leak somewhere.  At least that's my best guess from this 
> vantage point.  Your compressions seem a little low but still within 
> an operable range and reasonably consistent from cylinder to
> cylinder.
> 
> I'm about as puzzled as you are.  Regardless, keep after it and keep 
> us in the loop.  We do try to be of help even though it may sometimes
> 
> seem not to be the case.
> 
> Bob
> 
> 
> At 09:46 AM 6/10/2008, you wrote:
> >Bob,
> >
> >I offer you a thousand apologies for being annoying and clogging up
> the
> list
> >with my trivial drivel... ...I'm sure as you read my woes, you're
> thinking
> >to yourself: "Sheesh, this guy is a sun staring, lead paint chip
> eating,
> >window licking retard."  You would correct on all four counts...
> >
> >Compression is a high of 135 and a low of 125... ...I'll perform a
> P-test,
> >swap out the MAF, don a hockey helmet and clip into my yard tether.
> >
> >Thanks and have a great day!
> >
> >Brooke
> >
> >
> >
> >-----Original Message-----
> >From: Robert Myers [mailto:bob at chips-ur-s.com]
> >Sent: Tuesday, June 10, 2008 8:25 AM
> >To: Brooke Fairbanks
> >Subject: Re: [s-cars] Troubleshoot a no start issue
> >
> >
> >Brooke,
> >
> >Your problem is starting (uh... not starting?  ;-)) to become a bit
> >annoying.  (To you much more so than to the rest of us.)
> >
> >At the risk of beating a dead horse...
> >
> >You have fuel.  Wet plugs and good flow from filter.
> >
> >You have spark.  Fire at the plugs.  Therefore ECU and rest of
> >ignition system is good.  At least good enough for the engine to
> start.
> >
> >The timing sounds like it should be OK.  There isn't a whole lot
> else
> >required to fire an engine.
> >
> >Let's see...
> >
> >Compression?  Have you checked that?
> >
> >Air leaks in the induction system?  This is a VERY common source of
> >non-start problems.  Most likely place is at the MM (Michelin Man)
> >hose joining the cross-over pipe and the intercooler.
> >
> >Do you have a pressure test setup?  Make one with a short piece of
> 3"
> >PVC pipe with a cap into which a tire valve has been
> >inserted.  Disconnect the hose at the MAF and apply some shop air to
> >the valve and see if the system will hold some pressure.  Small
> leaks
> >will show up as a "Hisssss".  Find and fix.  If the system will not
> >hold pressure at least briefly then you have a major leak somewhere
> -
> >Find it and fix it.
> >
> >Dead MAF?
> >
> >Good luck.
> >
> >Bob
> >
> >At 08:52 AM 6/10/2008, you wrote:
> > >Thanks again Calvin,
> > >
> > >I'm a wee bit frustrated... ...I checked for the eleventieth time
> the
> >timing
> > >marks on the cam & crank pulleys; all is well.  I swapped out the
> ECU
> (both
> > >are unmolested) and still a no go.  I pulled the plugs, dripping
> wet with
> > >fuel and cleaned them... ...I pulled the injector connections and
> laid
> the
> > >#1 plug connected to the #1 1.8T coil pack on the cowl, turned off
> the
> > >lights in the garage and cranked the motor... ...and witnessed a
> nice
> >bright
> > >spark... ...I then curled-up in the driver's seat, flipped on the
> radio
> and
> > >listened to a Stephen Bishop CD while sobbing.
> > >
> > >Brooke
> > >
> > >
> > >
> > >-----Original Message-----
> > >From: calvinlc at earthlink.net [mailto:calvinlc at earthlink.net]
> > >Sent: Monday, June 09, 2008 10:54 PM
> > >To: Brooke Fairbanks; s-car-list at audifans.com
> > >Subject: RE: [s-cars] Troubleshoot a no start issue
> > >
> > >Man, I feel for you Brooke.  We have all been there at one time or
> another.
> > >I agree with the others that it is time to start looking into the
> spark
> in
> >a
> > >more in depth way.  You could start by looking at the input to the
> POS
> > >stages and see if you have pulses coming in.  Preferable to use an
> O-scope,
> > >but if you put a DVM on there you should at least see some
> periodic
> > >fluctuations in the readings when you are cranking the car.  You
> could
> also
> > >take the coil packs out and connect the spark plugs, remembering
> you will
> > >have to somehow ground the outer part of the plug that normally
> bolts
> into
> > >the cylinder head.  You should be able to see and hear the
> sparking
> > >occurring.  If that's not there then track down where the signal
> first
> >falls
> > >apart from the ECU forward.  Also check that the electrical
> injector
> signal
> > >is actually getting there as well.  You might even be able to use
> a "test
> > >light" for those.
> > >--Calvin
> > >
> > >
> > >
> > >-----Original Message-----
> > >From: s-car-list-bounces at audifans.com
> > >[mailto:s-car-list-bounces at audifans.com]On Behalf Of Brooke
> Fairbanks
> > >Sent: Monday, June 09, 2008 7:05 AM
> > >To: s-car-list at audifans.com
> > >Subject: [s-cars] Troubleshoot a no start issue
> > >
> > >
> > >This is the synopsis of my no start struggles:
> > >
> > >
> > >
> > >*        With a half tank of fuel and driving the 95 S6 w/ 129K
> miles,
> the
> > >engine hesitates/stumbles then dies.  It refires, but runs poorly
> then
> >dies.
> > >
> > >*        With the car towed back home, I swap the crank speed
> sensors
> from
> > >my other S6 and still a no start condition.
> > >
> > >*         Compression is high of 135 and a low of 125 across the
> cylinders.
> > >
> > >*         I verified that the speed sensor pin is still on the
> flywheel.
> > >
> > >*        I swap out the old POS units with known to be working POS
> units
> >and
> > >still a no start condition.
> > >
> > >*        I swap out the old coils with a 034 ignition loom with 5
> new
> 1.8t
> > >coils and still a no start condition.
> > >
> > >*        I by-passed the fuel pump relay to check the fuel pump
> function
> >and
> > >it appears to pump fine from the filter line (I did not measure
> the exact
> > >volume or measure from the fuel pressure regulator or the
> injectors)  I
> > >checked to make certain it was fuel, not fuel/water coming from
> the tank.
> > >
> > >*        I spliced in a CPS and still a no start condition.
> > >
> > >*        I replace the fuel filter, spark plugs, crank seal, cam
> seal,
> TB,
> > >serp belt, serp tensioner bearing, H2O pump, T-stat, triple
> checked the
> > >timing marks
> > >
> > >*        Replaced the fuel pressure regulator
> > >
> > >*        Removed the fuel pump basket to clean the screen (very
> small
> >amount
> > >of tiny debris)
> > >
> > >*        Replaced the fuel pump
> > >
> > >*        Checked the fuel to the fuel rail (gobs of pressure
> spray)
> > >
> > >*        The motor fires very intermittently but still does not
> start
> > >
> > >
> > >
> > >Any other suggestions?
> > >
> > >
> > >
> > >Thanks!
> > >
> > >
> > >
> > >Brooke Fairbanks
> > >
> > >_______________________________________________
> > >S-CAR-List mailing list
> > >S-CAR-List at audifans.com
> > >http://www.audifans.com/mailman/listinfo/s-car-list
> > >
> > >_______________________________________________
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> > >
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> > >6/10/2008 7:22 AM
> >
> >
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> 
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