[V8] 5 spd conversion "pain list" by popular demand........
DasWolfen at aol.com
DasWolfen at aol.com
Thu Mar 4 23:32:59 EST 2004
Major parts list:
A clutch/brake pedal assembly from a 89-91 100/200
The shifter "pocket" cut from said 100/200's tranny tunnel.
Shifter assembly
016 tranny with 4.11 final drive...V8, 5kq, or 100q
V8 flywheel
200q or V8 clutch kit depending on which tranny you use
2 front CV axles
5 spd Q driveshaft
Major work thats not so obvious:
front seats, console, and carpet removed from car.
Trany controller and associated wiring removed
Fabrication of new trany "sub" harness...unless you're lucky enough to have
a 5 spd V8 parts donor
*A LARGE hole cut out of your baby's tranny tunnel
* Fabrication of structural patch to said hole and welding of patch and
shifter pocket over hole...including seam sealer and heat insulation. screw this
up and you will have a very unpleasant hot air leak between the seats.
* In 4.2 cars a mod is required to get the speedo to read correctly.
* Several mods to the cruise wiring
Removal of instrument cluster to eliminate shifter display...unless you like
staring at it all lit up.
* denotes the areas where I refuse to give details. Getting these areas
correct took as much time as the rest of the conversion combined.
Want one? Billing "begins" at 25 hours labor, ie: $1650.00 plus any new
parts required.
There are, or were, at least three more V8's being converted by their
owners. I know this because each has ask for specific guidance. In each case when I
mentioned I charge for consulting I never heard from that owner again.
I hope these owners are successful in their endevours and I don't even mind
if they post pictures and a step by step proceedures online. That will be up
to them. If someone else chooses to follow their proceedure thats fine too,
but....
I would like to point out that the trany tunnel is a major structural member
in a uni-body car. Screw up a mod like this and a car will quickly gain
several very annoying squeaks and rattles. That single fact is a major reason why
it took me as much time as it did before I made the first cut to Steve's 93.
The patch I made to his tunnel is probably overkill but I knew when I was done
that it was stronger and more rigid than when factory new.
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