[Vwdiesel] alternator adjustments
Val Christian
val at swamps.roc.ny.us
Sun Dec 7 07:23:27 EST 2003
> Has anyone encountered the A2 alternator in a Golf with AC. I was having =
> problems with the battery going dead and my daughter said the alt. light =
> on the dash sometimes had a dull glow.
Most often, for me, this has been when the brushes are
worn. Perhaps you can pull the brushes from the ALT
and measure how far they extend. Check it against
Bentley, Haynes, or have someone (me) look it up for you.
The brushes can be readily replaced. I buy them from
an altenator and starter motor rebuilder, and pay the
outrageous price of $1 each. ($5 for a set of starter
brushes.)
There were two ways I saw glow on my A2s. First when the
load was high, and RPMs were low. This was usually
brushes. The second was when the load was light, and it
was dark. Then there was sometimes a glow until more load
was put on the electrical system. I never figured this out
but several cars had it.
> I set out to adjust the belt tension and found a broken pivot bolt and a =
> bolt missing from the bracket to the AC compressor. The bolt in the =
> bracket may have been left off because it was a royal PITA to install!! =
Belt tension could be a factor as well, if the belt is
slipping. My assumption is that you have the belt problem
resolved.
Personally, I've never broken any bolts on brackets. But I
have seen quite a few friends cars with them broken. The only
explaination is that someone moosed it on at some point, or
they tried to compensate for not having all the fasteners.
My experience with brackets and adjustments, is visit your
dealer and get all the hardware you need to make it right.
If the brackets aren't working right, it will be a continuing
problem. It doesn't hurt to lube or neverseeze the adjuster
threads, if you have those. (I think your car is too old for
those.)
My worst VW experience was with a car where the AC and ALT
attach points were threaded and stripped, and with elongated
holes.
> What was VW thinking when they designed this car??! This one also has =
> the fuel filter with the two tubes sticking out the top instead of a =
> spin-on like the older models.=20
I think you may have had the prior owner substitute another filter.
In the 80's, several owners around here got GM filters because they
were readily available at parts counters. Just a guess.
Many owners had significant problems with high parafin content
and high water content, as many gas stations trying to play the
diesel game failed to properly handle diesel fuel. Particularly
when the WX was cold. I even had one try to thin it with
gasoline when we had several days of below zero (F) days.
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