[Vwdiesel] Help-Ball Joint
Val Christian
val at swamps.roc.ny.us
Sat May 3 00:26:44 EDT 2003
Gang,
Today I started tackling a strut and brake replacement job on my 91 diesel
Jetta. Damage thus far:
-munged allen socket head on upper caliper retainer bolt
I ended up hammering in a 1/4" one to finish the job.
spent hours on it with impact, and penetrant. Then got
gutsy, put the smallest tip I could on my torch (#1 Linde)
and heated the casting. I didn't damage the rubber boot on
the piston. Heat wins.
-broke off 8mm head on brake dust shield, trying to get it
off for better access. Didn't use heat. Now, I'll be using
an EZout.
Problem remaining:
-ball joint not separated from steering knuckle. No pickle
fork. But I really don't want to use one. The ball joint is
fine, and I don't want to replace it. Can't find stand-alone
ball joint boots.
So does anyone have any ideas I should consider for separating the
ball joint from the steering knuckle, without damaging the boot?
I tried sandwiching in a tire iron, and then using the weight of the
car to lever the tire iron, resting on a jackstand. I figure quite
a bit of force (10K lbs?). It mostly bent the metal on the lower
control arm.
I'm getting ready to use heat, but I'd rather not.
Thanks in advance.
Val
ps: Why am I taking the steering knuckle off? Because I want to do
the struts without doing an alignment job. The front end is so sweet!
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