[Vwdiesel] Grenaded turbo!!!! OH! OH!

James Hansen jhsg at sasktel.net
Sun Apr 23 03:24:25 EDT 2006


sometimes blades just fail.  Very very very rare, but on occasion, they 
do.  Sucks but <shrug> sometimes things break.
I have  a few used compressor turbines I was given to play with... they 
are surprisingly tough- VERY good alloy.
I wonder if surge would be enough to shatter the vanes?
-James

Shawn Wright wrote:
> Your failure sounds very similar to Bjorn's (on the TDI-Conversion list). In his 
> case, a chunk of epoxy used to make up a custom intake came loose and 
> took out one or more vanes. At the speed they are moving, I imagine it 
> doesn't take much to crack one of those fragile vanes, so you may never 
> find what did it, although it should be trapped in the i/c somewhere...
> 
> On 22 Apr 2006 at 8:57, dieseltdi at verizon.net <dieseltdi at verizon.net> wrote:
> 
>> Well I haven't removed the intercooler but I can tell you, that  
>> except for the pieces of the compressor vanes, nothing in the intake  
>> side appears to be missing.  I think what must have happened is that  
>> a vane fractured and that cause the catastrophic failure.  hayden
>>
>> On Apr 22, 2006, at 5:50 AM, Doyt W. Echelberger wrote:
>>
>>>> ........................ this afternoon I pulled the turbo and the  
>>>> intake side
>>>> compressor vanes look as if something collided with them.
>>>
>>>
>>>> Several  are broken and one is sheared in half (luckily these  
>>>> pieces are in
>>>> the intercooler not in the engine).
>>>
>>> .......................is anything else in the intercooler, like a  
>>> nut or washer?
>>>
>>> Doyt
>>>
>>>
>> " Those who are willing to sacrifice Liberty for Security, deserve  
>> neither Liberty nor Security."  Ben Franklin
>> "Dictatorships all have common factors:  a government controlled by  
>> one party, a leader who claims to have special powers outside the law  
>> to keep the country "safe", secret prisons where people are locked up  
>> without charges or trial and government opponents are branded as  
>> unpatriotic and charged with aiding the enemy."
>>
>> Visit my website at:  http://mysite.verizon.net/resosxp8/mydieselpages/
>> Proud owner of:
>> 2004 Passat TDI GLS, 2.0l, 8 valve, 134 HP, 247 lb/ft of torque  
>> (making 150 hp with Diesel Power Tuning Box), Blue Graphite,  
>> Anthracite leather interior, ABS, ESP.
>> 1998 Jetta TDI (Wetterauer Chipset, 2 1/2" exhaust, K&N Filter,  140K 
>> + miles, and running biodiesel)
>> 1981 Rabbit Pickup -Awaiting a TDI engine swap with a 96 Passat 1Z  
>> engine.
>> And many, many, many VWs; from a 1946 Beetle (11 Beetles total), to  
>> Vans (5 - 3 splitties, 2 bay window), Rabbits (3), Karmen Ghia (1),  
>> Jettas (5), Passat (1), Dasher (1), New Beetle (1), and Rabbit  
>> Pickups (3) most now gone but not forgotten.
>>
>>
>>
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> 
> 
> Shawn Wright
> http://members.shaw.ca/vwdiesels
> '88 Westy 1.6TD 5 speed
> '82 Diesel Westy 1.6NA
> '85 Jetta Diesel 1.6NA
> 
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