[Vwdiesel] 5-speed trans wanted

dieseltdi at verizon.net dieseltdi at verizon.net
Mon Nov 27 20:50:29 EST 2006


My bentley says 020 for ABA , ACC and AAZ engines, 02A for AAA and  
AHU and 1Z.  You could use the 020 but the gearing still would not be  
what is on the TDI.  According to Bentley, these are the gear specs

020 in ACC: final drive 3.667, 1st 3.455, 2nd 1.944, 3rd 1.370, 4th  
1.032, and 5th 0.850
in AAZ ):  3.667, 3.455, 1.944, 1.286, 0.909, 0.745
in ABA:  3.667, 3.455, 1.944, 1.286, 0.969, 0.805

02A in 1Z/AHU: 3.157, 3.777, 2.117, 1.360, 0.971, 0.755
in AAA:  3.389, 3.300, 1.944, 1.308, 1.034, 0.838

So as you can see, very different ratios in the diesel version for  
the TDI.  Hayden

On Nov 27, 2006, at 1:59 PM, David Cook wrote:

> Did the '98-'99 Jetta TDIs come with the 02A or did
> they use the 020 "inside-out" trans that the other
> 4-banger Jettas had?
>
> If the used an 020, you could source one of those and
> not have to fabricate all the mounts, etc.
>
> David
>
> --- Hayden Chasteen <dieseltdi at verizon.net> wrote:
>
>> The TDI will work with an FN or FF trans but....rpms
>> may be a little high
>> and more importantly, you will probably tear it
>> apart with the torque of the
>> TDI.  In my truck conversion, I used the stock 02A
>> trans from my Passat
>> Donor car.  You will have to source or manufacture
>> mounts for the front
>> (drivers side) and rear of the trans as the stock
>> ones won't work.  Look on
>> VWvortex, these things come up for sale from time to
>> time on there.  Then
>> you will have to decide if you are going to go with
>> a hydraulic clutch
>> system (more fabrication) or switchout for a cable
>> system like was used on
>> European Eurovans.  This uses a mechanism to take
>> the place of the hydraulic
>> actuator, a clutch cable and a transmission mounted
>> cable guide/brace (no
>> longer available but easy to fabricate).  Then you
>> have to mount the cable
>> shifter and decide if you want it on top of the
>> tunnel or below (I opted for
>> on top).  So there are many decisions that will have
>> to be made.  If you
>> have a good sturdy FF or FN available, or can get it
>> rebuilt, then you can
>> survive with it for a time.  Look on my website for
>> more information on my
>> Caddy TDI swap.  Hayden
>>
>>
>>
> http://mysite.verizon.net/resosxp8/mydieselpages/id14.html
>>
>>
>> "Those who would sacrifice Liberty for Security,
>> deserve neither Liberty nor
>> Security." B. Franklin
>> "This country would be a lot easier to run if it
>> were a dictatorship....as
>> long as I was the Dictator!" Pres. George W. Bush
>> ----- Original Message -----
>> From: <lbaird119 at aol.com>
>> To: <donohue at rnetworx.com>; <vwdiesel at vwfans.com>
>> Sent: Monday, November 27, 2006 11:40 AM
>> Subject: Re: [Vwdiesel] 5-speed trans wanted
>>
>>
>>>  Maybe Hayden can pipe in here.  :-)  You'll want
>> a later, TDI's 5 speed
>>> to be happy with the
>>> whole thing.  The TDI likes much lower cruising
>> rpm than the Older IDI
>>> engines do.  With that
>>> comes the cable shifter swap-in also.
>>>     Loren
>>>
>>>
>>> -----Original Message-----
>>> From: donohue at rnetworx.com
>>> To: vwdiesel at vwfans.com
>>> Sent: Sun, 26 Nov 2006 3:07 PM
>>> Subject: [Vwdiesel] 5-speed trans wanted
>>>
>>>
>>> Just signed on this list today.  Tried to post
>> this want ad earlier, but
>>> apparently sent it before I was officially a
>> member!  Here goes again.  My
>>> son
>>> has an '82 Rabbit pickup in the midst of a TDI
>> engine conversion.  The
>>> truck has
>>> the 4-speed trans and he would like to install a
>> 5-speed...any btdt,
>>> advice, or
>>> ideas where he might find one?  He lives in the
>> San Jose, CA area.
>>> Thanks, Tom
>>> Donohue
>>> _______________________________________________
>>> Vwdiesel mailing list
>>> Vwdiesel at vwfans.com
>>> http://www.audifans.com/mailman/listinfo/vwdiesel
>>>
>>
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>
>
> David Cook
> Red '86 Cabriolet Diesel Powered
> Red '90 g60 Corrado
> Brown and White '78 Westy Campmobile "Bear"
> and others in various states of disrepair
> Pictures here: community.webshots.com/user/superdave5599
>
>
>
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" Those who are willing to sacrifice Liberty for Security, deserve  
neither Liberty nor Security."  Ben Franklin
"Dictatorships all have common factors:  a government controlled by  
one party, a leader who claims to have special powers outside the law  
to keep the country "safe", secret prisons where people are locked up  
without charges or trial and government opponents are branded as  
unpatriotic and charged with aiding the enemy."

Visit my website at:  http://mysite.verizon.net/resosxp8/mydieselpages/
Proud owner of:
2004 Passat TDI GLS, 2.0l, 8 valve, 134 HP, 247 lb/ft of torque  
(making 150 hp with Diesel Power Tuning Box), Blue Graphite,  
Anthracite leather interior, ABS, ESP.
1998 Jetta TDI (Wetterauer Chipset, 2 1/2" exhaust, K&N Filter,  140K 
+ miles, and running biodiesel)
1981 Rabbit Pickup -Awaiting a TDI engine swap with a 96 Passat 1Z  
engine.
And many, many, many VWs; from a 1946 Beetle (11 Beetles total), to  
Vans (5 - 3 splitties, 2 bay window), Rabbits (3), Karmen Ghia (1),  
Jettas (5), Passat (1), Dasher (1), New Beetle (1), and Rabbit  
Pickups (3) most now gone but not forgotten.





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