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False Coolant Level Warning Symbol on Auto-Check ('88 5KSQ)
Thanks to Phil Payne, Stephen Bigelow, Steven Buchholz, Orin Eman,
and Brett Dikeman for advice on changing the fuel filter. I really
appreciate the help available here.
Now, after flushing the cooling system, I have another problem with
my 1988 5000S Quattro. The "coolant" symbol on the Auto-Check system
displays about 30 seconds after the engine is started and stays on
the whole time the engine is running. It displays the normal "OK"
when the engine is first started. The temperature gauge reads
accurately. The fan comes on when it is supposed to. The coolant
level is above the "Min" mark. Where the "coolant" symbol comes on
so soon after starting, I suspected the coolant level sending unit.
However the sending unit checks out on the multimeter. No continuity
when the float is up. Continuity when it is down. The float also
does indeed float up and down with the water level. One oddity -
there is continuity between the 2 contacts of the connector
(blue/yellow and brown wires) to the sending unit. But only when the
ignition is turned to the "ON" position. There is no continuity when
the ignition is off. There is also continuity between the brown wire
and ground. Also, the fan will not run after the engine is shut off,
even if the temperature is high enough. (Isn't it supposed to?) So,
if the level sending unit is ok, that leaves the wiring itself, the
connectors, the temperature sending unit, or something mystifying
which I am completely missing (most likely).
How is the coolant temperature sending switch tested? The Bentley at
96.31 shows a 2 prong sending unit. What I think is the temperature
switch is a 4 wire thing on the bottom of the elbow on the block to
the upper radiator hose. I am also having problems following the
wiring diagrams in Group 97.
I thought I once read here that the 3 wire fan thermoswitch on the
radiator under the lower radiator hose usually fails when the cooling
system is flushed. This is because the lower radiator hose is
disconnected in order to drain and flush the system. The large
quantity of antifreeze and water pouring over this switch cause it to
fail. The 4 wire connector at the sending unit by the top radiator
hose was also drenched in this process. Any ideas?
This car was fine and dandy before I started screwing around with
it. Now that the weather is getting nicer, my plan was to do
everything - filters, fluids, lube, clean, test, and adjust - to
establish a maintenance baseline. The coolant that I flushed out was
fine. But I did not know how old it was. I hate to fix things that
do not need fixing only to break them in the process. (The
transmission and differential fluids are next. I already made sure
the filler plugs will loosen.)
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