Timing belt align to rotor problem.

Denis sparkplugvw at hotmail.com
Thu Dec 30 15:03:09 EST 2004


  I never touched it.
  It clamped there, i must take the grinder to remove it.
  Ðenis
    ----- Original Message ----- 
    From: Tony Hoffman 
    To: Denis 
    Sent: Thursday, December 30, 2004 2:52 PM
    Subject: Re: Timing belt align to rotor problem.


    Have you rotated the distributor housing at all?

    Tony
    --- Denis <sparkplugvw at hotmail.com> wrote:

    >   I just changed the timing belt.
    > 
    >   From Bentley book, when all marks (flywheel 0 and
    > cam sprocket to gasket cover) the rotor must
    > indicate the first cylnder or in another words it
    > indicate the opposite of the distr connector. 
    >   Mine indicate the distr connector.
    > 
    >   The disrt is clamped and never been unclamped.
    >   I have couple of those distr. and all are the
    > same.
    >   Everything on the car was there when i bought it.
    >   Crank pulley and cam sprocket have them key to
    > prevent turning on the shaft. So that way nothing
    > can twist.
    > 
    >   So what s wrong ?
    > 
    >   Ðenis
    >   My engine is not special!!! it must be something
    > wrong somewhere!!
    >     ----- Original Message ----- 
    >     From: SJ 
    >     To: Denis 
    >     Cc: quattro at audifans.com 
    >     Sent: Thursday, December 30, 2004 2:25 AM
    >     Subject: Re: timing marks made the engine
    > knocking
    > 
    > 
    > 
    >     You have something screwey going on.
    > 
    >     With timing marks all properly aligned, take a
    > look at the distributor.
    >     The rotor must be aligned with the notch in the
    > edge of the distributor
    >     body. (On theBentley book that position is the
    > cylinder 1, mine is 5 !!)
    >     Now position the distributor cap on the
    > distributor body. The rotor should
    >     be lined up with the contact for #1 spark
    > plug.(I unplugged all of them and plugged the cyl 1
    > to the rotor first position and so on for the
    > others.I tried to start and it was weird)
    >     The plug wire from this contact should go to #1
    > plug.
    >     Who the hell knows, maybe you have the wrong cap
    > or something. Or the cap
    >     has been mounted backwards or something.(My
    > spare cap is identical)
    > 
    >     When you change the valve timing, you are also
    > changing the distributor
    >     timing.(Sure)
    >     Moving the camshaft also moves the distributor
    > shaft. The two are linked
    >     together by gears.(yes)
    >     The piston is at top dead center, but the plug
    > wont fire because the
    >     distributor rotor has turned and the rotor aint
    > pointing at the #1 contact
    >     anymore.(Yes, it ll fire couple degres before
    > the TDC)
    > 
    >     If you are going to fart around with the valve
    > timing, then you need to keep
    >     the spark timing correct by turning the
    > distributor so the rotor lines up
    >     with the distributor body notch. To do this, you
    > need to grind off that
    >     rivet on the distributor lock down clamp.
    > 
    >     How it possible the rotor got 180 turned if it
    > still clamp there by Audi ?
    > 
    >     SJ
    > 
    >     ----- Original Message ----- 
    >     From: "Denis" <sparkplugvw at hotmail.com>
    >     To: "SJ" <syljay at optonline.net>;
    > <quattro at audifans.com>
    >     Sent: Wednesday, December 29, 2004 10:50 PM
    >     Subject: Re: timing marks made the engine
    > knocking
    > 
    > 
    >       Timing belt adjustment:
    > 
    >       I followed the Bentley procedure and from
    > others guys here.
    >       Order of work:
    >       1. Align crank timing marks in back of engine,
    > at 0, same as front crank
    >     pulley.
    >       2. check and align camshaft sprocket; mark to
    > the upper edge of the head
    >     gasket
    >       3. check and align distributor; !!!
    > 
    > 
    >       Mark aligned to the mark, the engine wont
    > start.
    >       2 teeth from the mark on the head, the engine
    > is shaking. Almost as a
    >     dragster, too much advance.
    >       3 teeth from the mark on the head, the engine
    > is oscillating.(fuel problem
    >     to be solved)
    > 
    >       When i take the timing light to the first cyl
    > , the cam sprocket mark
    >     indicate 180 degres to the head cover.
    >       The crank indicate about 15 degres back to the
    > mark on the damper puller
    >     cover.
    > 
    >       The engine is oscillate from 1000 to 1200RPM.
    >       With this more agressive timing the fuel
    > problems are more apparent. The
    >     oscilationsof the engine is more agressive....
    > 
    >       Must solved the timing first.
    > 
    >       I took the compression when engine was warming
    > up, not cold.
    >       all 210psi.
    >       Ðenis
    >         ----- Original Message ----- 
    >         From: SJ
    >         To: Denis
    >         Sent: Wednesday, December 29, 2004 9:28 PM
    >         Subject: Re: timing marks made the engine
    > knocking
    > 
    > 
    > 
    > 
    >           Well, its getting complicated.
    >           Finally i started the car with all marks
    > aligned.
    >           It does not start.
    >           It knocked for the first try last time,
    > but now after couple engine
    >     spin
    >         it was ok. Donno what was the knock sound.
    > 
    >           I must backup 3 or 4 teeth before it runs.
    > 
    >           When all marks are aligned does the rotor
    > of the ignition is at 1st
    >         cylinder ?
    >         **** Yes, with all marks aligned. the dist
    > rotor points to the "NOTCH"
    >     on
    >         the dist housing. (The rotor indicate the
    > distr connector, not the first
    >     cyl. at all)
    > 
    >           Maybe with the wrong timing the distr cap
    > was 180 degres out of range
    >     ? (it never been unsrewed, the bolt is covered)
    > 
    >           Where is loacated the two longer tits on
    > the distr cap ? i just saw
    >     it, after i posted.
    >         **** Cap only goes on one way.
    > 
    >           thanks again.
    > 
    >           Ðenis
    >             ----- Original Message ----- 
    >             From: SJ
    >             To: Denis
    >             Sent: Wednesday, December 29, 2004 6:49
    > PM
    >             Subject: Re: timing marks made the
    > engine knocking
    > 
    > 
    > 
    >             ----- Original Message ----- 
    >             From: "Denis" <sparkplugvw at hotmail.com>
    >             To: "SJ" <syljay at optonline.net>;
    > <quattro at audifans.com>
    >             Sent: Wednesday, December 29, 2004 5:28
    > PM
    >             Subject: timing marks made the engine
    > knocking
    > 
    > 
    >               I just tried to put all mark on the
    > pix.
    >               I cant get to the cam mark. It goes
    > lower than the lower edge of
    >     the
    >         head
    >             gasket or higher than the edge of the
    > gasket witch is exactly at the
    >         mark on
    >             the metal sheet in front of the engine.
    > 
    === message truncated ===


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