Front Seat Disassembly

Geraint Lloyd geraintlloyd_qc at yahoo.ca
Wed Dec 20 11:00:26 EST 2006


I found this when I did mine:
http://members.aol.com/c1j1miller/body.html#Seat%20Heater%20element%20fix

as well as Richard's "hawg lunge" thing from the
archives and the bentley.

I replaced the use of hog ring pliers with 2 sets of
long nose pliers
and opened / reused the existing rings. It was doable,
but a PITA.
if you can find some hog rings and pliers then get
them......

Geraint


Shame about Phil's DR10

mike wrote:
> He got banned for drunk driving, I suspect the ban
is
> finished now but post ban insurance in the UK is
> scarily expensive and likely to preclude him driving
> anything with a turbo for the next 6 or 10 years.
>
> His website has changed focus and now concentrates
on
> the computer side but all the quattro stuff is still
> there.
>
> http://www.isham-research.co.uk/quattro/index.html
>
> maybe we'll see him again sometime, he's been a
great
> help to me in the past
>
>
> --- Richard J Lebens <rick-l at rocketmail.com> wrote:
>
>   
>> Here is something I saved from Phil Payne.  Anyone
>> know what happend to him and curbside motors?
>>
>> ----- Original Message ----
>> From:
>> "isham-research.freeserve.co.uk at pop.pol.net.uk"
>> <isham-research.freeserve.co.uk at pop.pol.net.uk>
>> To: pajono at ctconnect.com; quattro at audifans.com
>> Sent: Thursday, November 30, 2000 2:53:38 AM
>> Subject: Rebuilding seats
>>
>>
>>     
>>> Anyone ever take apart an Audi front seat? I need
>>>       
>> to replace the
>>     
>>> bottom cushion in my drivers seat (90 90q), and
>>>       
>> I'm wondering if this
>>     
>>> is something I can tackle myself.  It's a cloth
>>>       
>> non power (but
>>     
>>> heated) seat if that helps.
>>>       
>> It's in the archives - search for 'hawg'.  I dumped
>> out the archived
>> post and rewrote the whole thing for the
>> December/January club
>> newsletter:
>>
>>      The Hawg Ring Lunge
>>
>>      Many ur-quattros that we see have collapsed
>> side bolsters in
>>      the driver's seat (look for foam crumbs
>> underneath) and/or
>>      failed seat heaters.  It seems appropriate to
>> discuss
>>      repairing these at this time of year - it's a
>> job you can do
>>      inside the house, a firm right bolster is
worth
>> 10 mph in a
>>      left-hand bend, and a nice warm bum is lovely
>> on a cold
>>      morning.
>>
>>      The seats are very easy to remove - a 5mm
Allen
>> screw and a
>>      10mm nut secure the front of the slider and
two
>> screws secure
>>      plastic bits at the rear of the runners.  Line
>> the rear
>>      footwell with newspaper so you don't get
grease
>> on the
>>      carpet.  Don't forget to unplug the heater
>> cable and, on a
>>      WR, the driver's side seatbelt warning switch.

>> Finds under
>>      the front carpet invariably include a boiled
>> sweet (factory
>>      fitted?) and a couple of pounds in small
coins.
>>  More unusual
>>      finds have included an unopened pack of gum,
>> toilet
>>      requisites and live ammunition.
>>
>>      Once back in the warm and dry, check the
>> plastic side panels
>>      in good light.  Each side is secured by three
>> little dowels
>>      pushed into expanding clips.  When these
dowels
>> are removed,
>>      the panels just pull off.  Make a careful note
>> of the wire
>>      locations in the heater plug, and undo it to
>> release the
>>      wires.  Remove the rake adjustment knob - it's
>> held on by
>>      three tongues and you can reach inside the
back
>> of it with a
>>      hook and pull them off one by one.  Don't
worry
>> - a new knob
>>      is only £3.  Once it's off, remove the
>> adjustment mechanism.
>>      The back is held to the base by two clevis pin
>> type fittings
>>      with push-in clips - just pull them off and
>> stretch the arms
>>      out over the pins.  The seat should now be in
>> two pieces.
>>
>>      To remove the lower cover, you will have to
>> remove the two
>>      bushes onto which the catch engages when the
>> seat is locked
>>      in its normal position.  If these bushes (part
>> 171 881 299C)
>>      are worn, replacing them can cure a lot of
seat
>> rattle for
>>      very little money - about £1 a seat.  Code 01Z
>> is dark brown,
>>      code 01C is satin black.  If the seat base is
>> loose in the
>>      runners, new guide pieces are about the same
>> price.
>>
>>      If the seatback squeaks loudly when wiggled
>> from side to
>>      side, the usual cause is a fatigue crack in
one
>> or both top
>>      corners of the seatback frame and this will
>> have to be
>>      welded.  Get the welder to insert a supporting
>> fillet -
>>      Recaro's design is not the best.  Didn't you
>> know the stock
>>      seats are Recaro?  Check out the stickers on
>> the seatback
>>      frame.  The rear seat cover comes off fairly
>> easily - the
>>      headrest has to be removed to get its plastic
>> fixings out of
>>      the seatback.  While the seatback is
>> dismantled, check the
>>      cable that operates the catch - it frays at
the
>> nylon runner
>>      halfway down the back.  If you need a new
>> cable, take care to
>>      get the correct one - there are six different
>> part numbers
>>      based on your VIN number, and even then
they're
>> not always
>>      correct.  It's a good idea to go to the dealer
>> armed with the
>>      length of the old cable in millimetres - valid
>> numbers are
>>      342, 363, 370, 580, 689 and 765.  Running
>> repairs can be made
>>      with bicycle brake cable fixed with double
>> screw blocks cut
>>      out of domestic 15 amp terminal blocks.
>>
>>      If you're repairing the heater, check the
>> backrest and base
>>      for continuity.  The elements are wired in
>> series, and a
>>      break in either will stop both from working. 
>> Some people
>>      have successfully repaired breaks by
soldering,
>> but it's
>>      tricky as the elements are a silver alloy and
>> ordinary solder
>>      doesn't work very well.
>>
>>      Remove the seat cover you're interested in. 
>> This will
>>      usually be the base.  You'll need good side
>> cutters to cut
>>      the hog rings that secure the cover to the
>> steel wires passed
>>      through the cushions.  More of this later. 
>> Count the rings
>>      you cut and clear out all the fragments.
>>
>>      The replacement element (443 963 555S, £98  
>> VAT) goes inside
>>      the seat cover.  Don't be tempted just to lay
>> it on the seat
>>      cushion underneath the cover - it will then be
>> underneath the
>>      foam in the seat cover and will hardly warm
>> your bum at all.
>>
>>      Lay the cover out, surface facing down and lay
>> the
>>      replacement element on top to get the
>> orientation.  Note that
>>      the wires should come towards you - not
towards
>> the seat
>>      cover surface.  Otherwise you'll feel the lump
>> when sitting
>>      on the seat.  You can see that you'll have to
>> cut two slits
>>      with a very sharp knife in the cloth backing
of
>> the seat
>>      cover to thread each arm of the element
through
>> - it comes
>>      out the other end and the tab is folded over.
>>
>>      You actually cut through the cloth backing and
>> the thin foam
>>      layer - the element slides in right behind the
>> old element,
>>      which stays in place. Don't even think about
>> removing it.  A
>>      ruler is ideal for pushing the new element
>> through.  Cut the
>>      slits with the knife held over at 45 degrees -
>> otherwise
>>      you'll get a small ridge in the seat when
>> reassembled.  Use a
>>      knife with disposable blades - it will be
blunt
>> before you're
>>      done.
>>
>>
>>     
> === message truncated ===
>
>
>
> 	
> 	
> 		
>
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