[Vwdiesel] Turbine blade nicks

Stephen Kraus ub3ratl4sf00 at gmail.com
Mon Nov 19 06:15:47 PST 2012


The engine has 279,000 miles on it, it has new piston rings and connecting
rod bearings and main bearings, but you are dead on.

I've pulled apart the head and on the #2 intake valve the valve guide just
fell right out, thankfully I'd already ordered new guides and the valve
guide is just out of spec, the new guide is in tight.

All the valves seem fine, the worst I've had to do is clean them up a bit
and re-seat them.

On Mon, Nov 19, 2012 at 9:11 AM, Bryan Belman <dieselwesty at yahoo.com> wrote:

> That is good news that all pistons are the same hieght extention.
> how many miles on this motor before this happened.  Sounds like you need
> valve job on head, guide seals, guides, and maybe replace a few valves.
> but, with no extra money, going to be hard to do.
>
>
> Bryan Belman, Pt. Pleasant, NJ
> 04 Jetta Wagon TDI PD, 100hp, 5sp -- running :<)
> 04 Golf TDI PD, 100hp, 5sp Tiptronic Auto -- running :<)
> 82 Diesel Westy 1.9NA -- running :<)
> 70 Type 1 stock Elm Green Beetle -- Under Restoration :-)
>   *From:* Stephen Kraus <ub3ratl4sf00 at gmail.com>
> *To:* Travis . <tgott at hotmail.com>; vw fans <vwdiesel at vwfans.com>
> *Sent:* Sunday, November 18, 2012 1:14 PM
>
> *Subject:* Re: [Vwdiesel] Turbine blade nicks
>
> I know it hydrolocked because it wouldn't turn over by hand via the
> crankshaft till I pulled the injector on #2 and it puked out oil.
>
> I think there may have been a leak right by the turbo inlet, the hose that
> goes to the turbo inlet appears to be loose.
>
> Rod isn't bent, the readings are exact. The starter barely started turning
> over when it locked, not much momentum was going yet.
>
> On Sun, Nov 18, 2012 at 10:13 AM, Travis . <tgott at hotmail.com> wrote:
>
> >
> > My first thought is what is your air filer and air intake path look like?
> > Is there any dust anywhere in there? If so-you "dusted" your turbo. More
> > common then you think in the construction/mining industry with as much
> > equipment as they have and the hours they get. A leak pre turbo will suck
> > in dirt. A leak  after turbo will just blow out compressed air so it
> isn't
> > as big of an issue after the turbo.
> >
> > Are you saying the oil was getting through from the camshaft side of the
> > head through the valve seal and after shut down it would leak enough
> > through to hydro lock? How did you know you hydro locked? If you found it
> > by turning the engine over then I can't believe you don't have a bent
> rod.
> > Not to mention the valve seal wouldn't have failed overnight so you
> likely
> > did several mini hydro locks before finally catching it.
> >
> > Sorry-no spare AHU turbo. I have a 17/22 VNT turbo waiting for install
> > though along with some PD150 injectors. Too bad I need the clutch and
> > exhaust before I even attempt that not to mention the intercooler tract
> > upgrade. I do have my old AAZ turbo though I was keeping so I could
> rebuild
> > someday if needed. Far as I know it worked before pulling-I just didn't
> > trusted used turbos at that point in my life. I have more experience now.
> > Travis
> >
> >
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