[Vwdiesel] Fwd: AAZ swap progress

[Tad]

Yeah, more importantly though, don't reuse them or they might break.


On Wed, Jul 10, 2013 at 6:37 PM, ralph meyermann
<ralphmeyermann at gmail.com>wrote:

> ok thanks, so its like the head gasket on my old 1.6 that there was a
> minimum torque then 180 degrees, one heat cycle another 90 degrees and
> after 500 to 1k miles another 90 degrees.
>
> Velma 82 na diesel westy
> On Jul 10, 2013 8:29 PM, "Tad" <tadc at europa.com> wrote:
>
>> http://en.wikipedia.org/wiki/Torque-to-yield_fastener
>>
>>
>> On Wed, Jul 10, 2013 at 6:23 PM, ralph meyermann <
>> ralphmeyermann at gmail.com> wrote:
>>
>>> TTY?
>>> Velma 82 na diesel westy
>>> On Jul 10, 2013 7:10 PM, "Andrew .Libby" <libbybapa at gmail.com> wrote:
>>>
>>> > Rod bolts are TTY and single use only.  They must be replaced.  Early
>>> AAZ
>>> > main partial thread bolts are multi-use.  The all thread main bolts are
>>> > also TTY single use and need to be replaced.
>>> >
>>> >
>>> > On Wed, Jul 10, 2013 at 3:59 PM, ralph meyermann <
>>> ralphmeyermann at gmail.com
>>> > > wrote:
>>> >
>>> >> I'll do what I can the pics when completed, by any chance does anyone
>>> >> have the torque specs on rod and main bolts?? I'm getting my
>>> crankshaft
>>> >> back tomorrow!! Thanks!
>>> >>
>>> >> Velma 82 na diesel westy
>>> >> On Jul 10, 2013 7:17 AM, "Bryan Belman" <dieselwesty at yahoo.com>
>>> wrote:
>>> >>
>>> >>> I lowered my engine mount points in the front about 1.5 inches and
>>> the
>>> >>> tranny nose mount.
>>> >>> I left the mounts stock as they connect in the back.
>>> >>> I do get some bucking in 2nd gear if going just the right speed,
>>> >>> because of this change, but it is manageable.
>>> >>>
>>> >>>
>>> >>> Bryan Belman, Pt. Pleasant, NJ
>>> >>> 04 Jetta Wagon TDI PD, 100hp, 5sp -- running :<)
>>> >>> 04 Golf TDI PD, 100hp, 5sp Tiptronic Auto -- NOT running :<( time for
>>> >>> tranny rebuild
>>> >>> 82 Diesel Westy 1.9NA -- running :<)
>>> >>> 70 Type 1 stock Elm Green Beetle -- Under Restoration (hey, it's a
>>> >>> painted body shell now) :-)
>>> >>>    *From:* Andrew .Libby <libbybapa at gmail.com>
>>> >>> *To:* ralph meyermann <ralphmeyermann at gmail.com>
>>> >>> *Cc:* VW Diesel Group <vwdiesel at vwfans.com>
>>> >>> *Sent:* Tuesday, July 9, 2013 9:21 PM
>>> >>> *Subject:* Re: [Vwdiesel] Fwd: AAZ swap progress
>>> >>>
>>> >>> The engine lid interference is so slight that nothing protrudes
>>> above the
>>> >>> top of the ribs.  I don't mess with the drive train geometry and
>>> instead
>>> >>> I
>>> >>> cut out the small offending area of the lid an add a piece of sheet
>>> metal
>>> >>> over it.  That cure is quick, easy and leaves the bed unaffected.
>>> >>>
>>> >>>
>>> >>> On Tue, Jul 9, 2013 at 6:09 PM, ralph meyermann <
>>> >>> ralphmeyermann at gmail.com>wrote:
>>> >>>
>>> >>> > Velma 82 na diesel westy
>>> >>> > ---------- Forwarded message ----------
>>> >>> > From: "ralph meyermann" <ralphmeyermann at gmail.com>
>>> >>> > Date: Jul 9, 2013 7:55 PM
>>> >>> > Subject: AAZ swap progress
>>> >>> > To: <vanagon at gerry.vanagon.com>
>>> >>> >
>>> >>> > Hi Volks!  I've been hard at it doing this swap and taking care of
>>> >>> other
>>> >>> > things that needed attention. So far it has been getting spacers to
>>> >>> lower
>>> >>> > engine and tranny 1" for engine lid clearance, New stainless
>>> coolant
>>> >>> lines,
>>> >>> > fuel tank and sending unit, all shift linkage, clutch plate
>>> pressure
>>> >>> plate
>>> >>> > and having flywheel surfaced, lubing throttle pedal assembly and
>>> >>> cable, oil
>>> >>> > pump, oil seals and gaskets,and dropped off crankshaft to have
>>> timing
>>> >>> gear
>>> >>> > updated tdi style  due to suggestions from vwdielselfans to prevent
>>> >>> failure
>>> >>> > and seeing the original key and keyway set up I can understand why.
>>> >>> Finally
>>> >>> > a new set of bulli bar bumpers from Ken @ Vanagain to top it off.
>>> It
>>> >>> all
>>> >>> > should be coming together in the next week for fabrication of new
>>> >>> intake
>>> >>> > and exhaust system. It seems nothing is bolt it in and go. Finally
>>> the
>>> >>> end
>>> >>> > is in sight!!
>>> >>> > Velma 82 na diesel westy
>>> >>> > _______________________________________________
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>>> >>> >
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>>> >>>
>>> >>>
>>> >>>
>>> >
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>>
>>